Aero Recip Canada
Aero Recip Canada is the largest piston engine aircraft overhaul and repair facility in Canada, providing Lycoming, Continental, and Pratt & Whitney engine overhauls, cylinder exchanges, oil cooler services, and 24/7 AOG support from its Winnipeg facility.
- Company typePrivate
- Founded1988
- HeadquartersWinnipeg, Canada
- Headcount11–50
- GTM typeB2B
- OfferingServices
What Aero Recip Canada does
Aero Recip Canada Ltd. is the largest piston engine aircraft overhaul and repair facility in Canada, operating from a 33,300 sq ft facility in Winnipeg, Manitoba. Founded in 1988 by Alvin Gregorash after acquiring Standard Aero's piston engine division, the family-owned company specializes in complete overhauls for Lycoming and Continental engines, cylinder overhaul and exchange services (including the proprietary TFTBO process for Pratt & Whitney R985 and R1340 radial engines), oil cooler services, and accessory overhauls covering magnetos, turbochargers, fuel pumps, starters, and alternators. The facility houses the only Dyno Test Cell of its kind in North America and maintains a pool of 250+ engine cores for rapid exchange, with 24/7 AOG (Aircraft on Ground) emergency support.
The business operates a multi-revenue-stream model combining professional services (engine and cylinder overhauls), hardware sales (new and exchanged oil coolers, parts distribution), and ancillary training (in-person at $500 USD and online streaming at $400 USD). Its technical differentiation rests on the proprietary TFTBO cylinder overhaul process (under 0.5% warranty claims on 7,000+ cylinders), CGSB Level 2 NDT inspectors, exclusive Canadian distribution of Aero Classics PMA oil coolers, and the only fuel injection and turbo calibration capability in Canada. It holds Transport Canada approval and is a Hartzell Recommended Service Facility.
The customer base spans scheduled cargo (Ameriflight), flight training (Diamond Flight Centre since 2001), regional aviation (Perimeter Aviation), aerial surveys (Keystone Aerial Surveys), military training (Allied Wings), bush and seaplane operators across Alaska and Northern Canada, and individual aircraft owners. Distribution is primarily direct via phone, email, and personal relationships, supplemented by industry event participation, an ARC News newsletter, and active social media presence. The company employs 11-50 staff and is in the process of phasing out the Pratt & Whitney R985 engine line in 2025 to concentrate on Lycoming and Continental platforms while retaining radial cylinder support via TFTBO.
Aero Recip Canada firmographics
Firmographics- Name
- Aero Recip Canada
- Legal name
- Aero Recip Canada Ltd.
- Website
- https://aerorecip.com
- Company type
- Private
- Founded year
- 1988
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Aero Recip Canada is the largest piston engine aircraft overhaul and repair facility in Canada, providing Lycoming, Continental, and Pratt & Whitney engine overhauls, cylinder exchanges, oil cooler services, and 24/7 AOG support from its Winnipeg facility.
- Ownership category
- akta.pro rank
Aero Recip Canada industry classification
Industry- Product category
- Aircraft Engine Maintenance, Repair, and Overhaul (MRO)
- NAICS
- Aircraft Engine and Engine Parts Manufacturing (336412), Other Aircraft Parts and Auxiliary Equipment Manufacturing (336413)
- SIC
- Aircraft Engines & Engine Parts (3724), Aircraft Parts & Auxiliary Equipment, Nec (3728), Aircraft & Parts (3720)
- akta.pro primary industry
- Modification, Retrofit & Engineering (STC, Avionics Upgrades, Conversions) (TLAKAJAI)
- akta.pro secondary industries
- Powerplant Maintenance & Repair (EDAOAFAB), Inlets, Nacelles & Thrust Reversers (IMABADAM), Aircraft & Engine Efficiency Upgrades (aerodynamics, lightweighting, retrofits) (THABANAB)
Keywords
Where Aero Recip Canada is headquartered
LocationHeadquarters
- HQ city
- Winnipeg
- HQ country
- Canada
- HQ region
- North America
Offices1 record
Markets served
Aero Recip Canada business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Personnel, Operations, Supply Chain, Infrastructure, Marketing or Sales, Technology or R&D
Revenue model
- Engine Overhaul Services: Complete piston engine overhauls for Lycoming, Continental, and Pratt & Whitney engines. Services include custom overhauls to customer specifications or exchange programs with over 250 core engines available.
- Cylinder Overhaul and Exchange: Specialized cylinder overhaul and exchange services for Lycoming, Continental, Pratt & Whitney R985 engines. Includes TFTBO process for Pratt cylinders with warranty to TBO.
- Oil Cooler Services: New, overhauled, and exchanged oil coolers. Exclusive Canadian distributor for Aero Classics new PMA oil coolers including de Havilland Beaver replacements.
- Accessory Overhaul and Exchange: Overhauled and exchanged accessories for Lycoming, Continental, and Pratt & Whitney engines including magnetos, turbo chargers, fuel pumps, starters, and alternators.
- Training Sessions: Piston engine theory, maintenance and troubleshooting training sessions held at various venues. Covers radial and opposed engines with certificates provided.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| One time/ perpetual license | Multi-year contract | In-Person Training Session |
| Subscription | Multi-year contract | Online Streaming Training |
| Subscription | Multi-year contract | Loyalty Discount |
Go-to-market motion3 records
Distribution channels4 records
Marketing channels7 records
Aero Recip Canada product offering
Product offeringCore offering
Aero Recip Canada is Canada's largest piston engine aircraft overhaul and repair facility, providing complete engine overhauls and repairs for Lycoming, Continental, and Pratt & Whitney piston engines used in fixed-wing and rotary aircraft. Core offerings include engine overhauls, cylinder overhaul and exchange (with the proprietary TFTBO process), new/overhauled/exchanged oil coolers (as exclusive Canadian distributor for Aero Classics PMA coolers), and engine accessories (magnetos, turbochargers, fuel pumps, starters, alternators). Supporting services include 24/7 AOG emergency support, Dyno testing, quality control inspection, and piston engine training sessions.
Product overview
Aero Recip Canada is the largest piston engine aircraft overhaul and repair facility in Canada, offering a comprehensive suite of services centered on physical engine maintenance rather than a software platform. The core offerings include Lycoming and Continental engine overhauls and repairs, cylinder overhaul and exchange services (including Pratt & Whitney), oil cooler services (new, overhauled, and exchanged), and engine accessories. Supporting services include 24/7 AOG emergency support, Dyno Test Cell testing, quality control inspection, and piston engine training sessions. The company operates from a 33,300 square foot facility in Winnipeg and maintains over 250 engine cores for exchange.
Differentiator
Problem solved
Functional benefit
Products and services
- Lycoming Engine Overhaul & Repair Complete overhaul and repair services for Lycoming carbureted, fuel injected, and turbocharged 4, 6, and 8 cylinder piston engines for fixed wing and rotary aircraft, including O-235, O/IO-320, O/IO-360, O/IO/L&TIO-540, and IO-720 models.
- Continental Engine Overhaul & Repair Complete overhaul and repair services for Continental carbureted, fuel injected, and turbocharged 4 and 6 cylinder piston engines for fixed wing aircraft, including O-200, O-300, IO/TSIO/LTSIO-360, O/IO-470, O/IO/TSIO-520, and IO/TSIO-550 models.
- Cylinder Overhaul & Exchange Overhaul and exchange services for cylinders on Lycoming, Continental, and Pratt & Whitney R985 engines, including the proprietary TFTBO (Trouble Free To TBO) process carrying warranty to TBO against head and barrel leakage.
- Oil Coolers (New, Overhauled, Exchanged) New, overhauled, and exchanged oil coolers for various aircraft makes and models including Cessna, Piper, Mooney, Beech, de Havilland, and Bell Helicopters; exclusive Canadian distributor for Aero Classics new PMA oil coolers including replacements for the de Havilland Beaver.
- Engine Accessories Overhaul & Exchange Overhauled and exchanged accessories for Lycoming, Continental, and Pratt & Whitney engines including magnetos (Slick and Bendix), turbochargers, wastegates, density controllers, fuel pumps, starters, alternators, and fuel injection systems.
- 24/7 AOG (Aircraft on Ground) Emergency Service Round-the-clock emergency aircraft engine support providing direct access to experienced aviation engine technicians for technical advice, guidance, and parts shipping assistance.
- Dyno Test Cell Engine Testing Service Engine testing and break-in service using a state-of-the-art water brake dynamometer capable of testing both horizontally opposed and radial engines with computerized precision to OEM specifications.
- Quality Control Inspection Service Comprehensive quality control including non-destructive testing with Transport Canada ratings in Magnetic Particle and Liquid Penetrant Inspection, dimensional inspections, and multi-point final inspection performed by CGSB Level 2 inspectors.
- Piston Engine Training Sessions One-day training sessions covering piston engine theory, maintenance, and troubleshooting for radial and opposed engines, featuring hands-on cutaway engine demonstrations and providing training certificates, available in-person and via online streaming.
Quantifiable outcome
- Less than 0.5% warranty claims on 7,000+ TFTBO cylinders
- +2 more outcomes
Companies that use Aero Recip Canada
Customer profileNamed customers11 records
Segments4 records
Ideal customer profiles3 records
Aero Recip Canada technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Aero Recip Canada partnerships and signals
Strategic signalPartnerships
Twelve partnerships are on record, tiered core and minor.
- Hartzell Engine TechnologiescoreAero Recip appointed as Recommended Service Facility for Hartzell Engine Technologies AeroForce Turbocharger Systems. This recognition validates Aero Recip's expertise in turbocharger service and integration.
- Aero ClassicscoreExclusive Canadian distributor for Aero Classics which manufactures new PMA oil coolers for general aviation including de Havilland Beaver aircraft.
- Precision AirotiveminorAuthorized distributor for Precision Airotive products.
- Phillips 66 AviationminorAuthorized distributor for Phillips 66 aviation products.
- TempestminorAuthorized distributor for Tempest aviation products.
- Superior Air PartsminorAuthorized distributor for Superior Air Parts products including cylinders.
- HartzellminorAuthorized distributor for Hartzell engine products.
- Marvel ScheblerminorAuthorized distributor for Marvel Schebler carburetors and products.
- Northern Stars AeroteamminorIndustry partner featured in video content (Mirror Roll, Bomb Burst, Torque Roll).
- Canadian Aerial Applicators AssociationminorIndustry association partner supporting aerial application sector.
- Manitoba Aviation CouncilminorRegional industry association partner for Manitoba aviation sector. Co-hosted 2018 P&W R985 training session.
- Alaska Airmen's AssociationminorPartner for Alaska aviation community events and Danchini Aero raffle plane project.
Scale indicators6 records
Recent moves8 records
Expansion highlights6 records
Aero Recip Canada competitors and assessment
Company assessmentDirect peers
- Continental Motors: OEM manufacturer of Continental piston engines that Aero Recip overhauls and supports. Closely comparable as the source engine platform for much of Aero Recip's overhaul revenue and a direct counterpart in the piston engine ecosystem.
- RAM Aircraft: U.S.-based piston engine overhaul and exchange facility for Continental, Lycoming, and other piston engines, including cylinder and accessory services. Directly comparable as a North American piston engine MRO specialist competing for the same customer base.
- Lycoming Engines: OEM manufacturer of Lycoming piston engines (the largest category in Aero Recip's service mix). Comparable as the dominant piston engine platform provider whose installed base drives Aero Recip's core overhaul business.
- Hartzell Engine Technologies: Manufacturer of piston engine accessories including AeroForce turbochargers; Aero Recip is an authorized service facility. Comparable as both a parts supplier and recognized service network partner within the piston engine MRO ecosystem.
Regional players
- Aircraft Spruce & Specialty: Large U.S. distributor of aircraft parts, accessories, and pilot supplies that supplies piston engine owners and overhaul shops. Comparable as a channel partner/distributor that Aero Recip-style MROs and their customers depend on for parts flow.
Emerging players
- Sierra Industries: Specialist in engine upgrades and modifications for Beechcraft King Air and Bonanza platforms, including piston-to-turbine conversions. Comparable as a niche engine modification and upgrade provider in the general aviation market.
- Engineair: Australian developer of advanced air-powered propulsion technology for general aviation. Comparable as an emerging engine technology player whose eventual adoption would shape the long-term addressable market for legacy piston engine MROs like Aero Recip.
- AeroClassics: Manufacturer of new PMA oil coolers for general aviation aircraft including de Havilland Beaver. Aero Recip is the exclusive Canadian distributor. Directly comparable in the oil cooler product category that is one of Aero Recip's revenue streams.
Broad incumbents
- Standard Aero: Large global MRO provider that previously owned the piston engine division Aero Recip acquired in 1988. Directly comparable as a major aircraft engine overhaul and repair organization serving commercial, business, and general aviation customers.
- Pratt & Whitney Canada: Major aircraft engine OEM whose radial piston engines (R985, R1340) are still supported by Aero Recip through cylinder overhauls. Comparable as a source engine platform and a broader aerospace propulsion incumbent with adjacent MRO activity.
Market position
Strengths4 records
Weaknesses4 records
Competitive moat6 records
Key risks5 records
Key highlights6 records
Customer concentration
Aero Recip Canada social profiles
Digital presenceAero Recip Canada financial estimates
Financial estimateRevenue estimate
Valuation estimate
Aero Recip Canada leadership team
Management profileNumber of profiles
Profiles7 records
Aero Recip Canada subsidiaries and ownership
Company hierarchySubsidiaries1 record
Aero Recip Canada funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Aero Recip Canada M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Aero Recip Canada
What does Aero Recip Canada do?
Aero Recip Canada is Canada's largest piston engine aircraft overhaul and repair facility, providing complete engine overhauls and repairs for Lycoming, Continental, and Pratt & Whitney piston engines used in fixed-wing and rotary aircraft. Core offerings include engine overhauls, cylinder overhaul and exchange (with the proprietary TFTBO process), new/overhauled/exchanged oil coolers (as exclusive Canadian distributor for Aero Classics PMA coolers), and engine accessories (magnetos, turbochargers, fuel pumps, starters, alternators). Supporting services include 24/7 AOG emergency support, Dyno testing, quality control inspection, and piston engine training sessions.
Is Aero Recip Canada a public or private company?
Aero Recip Canada is a private company. It is classified as family owned and is currently operating.
When was Aero Recip Canada founded?
Aero Recip Canada was founded in 1988. It employs 11 to 50 people.
Where is Aero Recip Canada based?
Aero Recip Canada is headquartered in Winnipeg, Canada, in the North America region.
How does Aero Recip Canada make money?
Five revenue lines are on record. Engine Overhaul Services are the primary driver. The others are cylinder Overhaul and Exchange, oil Cooler Services, accessory Overhaul and Exchange and training Sessions.
Who are Aero Recip Canada's main competitors?
Direct peers on record are Continental Motors, RAM Aircraft, Lycoming Engines and Hartzell Engine Technologies. Aircraft Spruce & Specialty is listed as a regional player. Emerging players are Sierra Industries, Engineair and AeroClassics. Broad incumbents are Standard Aero and Pratt & Whitney Canada.
Does Aero Recip Canada have an API?
No public API is recorded for Aero Recip Canada.
What industry is Aero Recip Canada in?
Aero Recip Canada's product category is Aircraft Engine Maintenance, Repair, and Overhaul (MRO). Its primary akta.pro industry code is TLAKAJAI, Modification, Retrofit & Engineering (STC, Avionics Upgrades, Conversions), with a secondary code of EDAOAFAB, Powerplant Maintenance & Repair. Its NAICS code is 336412 and its SIC code is 3724.