Polyplan
Polyplan GmbH designs and integrates robot-guided automation systems for automotive OEMs, Tier-1 suppliers, and logistics operators, specializing in PUR acoustic foam injection, cavity sealing, and automated de-/palletizing. A wholly owned subsidiary of Pepperl+Fuchs SE since 2019.
- Company typePrivate
- Founded1994
- HeadquartersStraßlach, Germany
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What Polyplan does
Polyplan GmbH is a German engineering company founded in 1994 and headquartered in Straßlach near Munich that designs and integrates robot-guided automation systems for automotive OEMs and Tier-1 suppliers, with a growing presence in logistics and battery manufacturing. Its core product portfolio comprises four lines: PUR Akustikschaum (NVH acoustic foam injection using proprietary high-pressure HD-PUR dosing units), Hohlraumversiegelung (cavity preservation/door waxing using AirLess and patented AirMix application technology), fully automated de-/palletizing systems for KLT, EPP, and carton containers, and a newer battery cell cavity-sealing vertical. Underlying technology combines industrial robots (KUKA, ABB, FANUC) with proprietary dosing/dispensing hardware, a multifunctional gripper, and 3D vision from sister company VMT (Pepperl+Fuchs Group), delivered as turnkey systems validated in an in-house Technikum before on-site commissioning.
Polyplan firmographics
Firmographics- Name
- Polyplan
- Legal name
- Polyplan-GmbH Polyurethan-Maschinen
- Website
- https://polyplangmbh.de
- Company type
- Private
- Founded year
- 1994
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- Polyplan GmbH designs and integrates robot-guided automation systems for automotive OEMs, Tier-1 suppliers, and logistics operators, specializing in PUR acoustic foam injection, cavity sealing, and automated de-/palletizing. A wholly owned subsidiary of Pepperl+Fuchs SE since 2019.
- Ownership category
- akta.pro rank
Polyplan industry classification
Industry- Product category
- Industrial Automation Equipment
- NAICS
- Other General Purpose Machinery Manufacturing (3339)
- SIC
- Misc Industrial & Commercial Machinery & Equipment (3590)
- akta.pro primary industry
- End-of-Line Integration & Packaging Line Systems (IMAHAOAN)
- akta.pro secondary industries
- Filling & Dosing Machines (Liquid/Powder/Solid) (IMAHAOAF), Packaging Line Automation, Robotics & Integration (Controls, Turnkey Lines) (IMALAOAL)
Keywords
Where Polyplan is headquartered
LocationHeadquarters
- HQ city
- Straßlach
- HQ country
- Germany
- HQ region
- Europe
Offices4 records
Markets served
Polyplan business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Technology or R&D
Revenue model
- Turnkey Automation System Sales & Integration: Design, manufacture, and integration of custom robot-guided automation systems for automotive and logistics applications. Revenue generated from project-based capital equipment sales, including pre-commissioning, installation, and on-site integration. Turnkey delivery model with full functional scope integrated into production environments per customer standards.
- Aftersales, Service & Maintenance: Ongoing service, maintenance, spare parts, and process optimization support for installed automation systems. Dedicated Aftersales team led by Jan-Christof Jacobi.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom Turnkey Automation Systems |
Go-to-market motion2 records
Distribution channels1 record
Marketing channels7 records
Polyplan product offering
Product offeringCore offering
Polyplan designs, manufactures, and integrates turnkey robot-guided automation systems built around proprietary polyurethane (PUR) processing technology. Core product lines are PUR Akustikschaum (NVH acoustic foam injection systems) and Hohlraumversiegelung (cavity preservation/door waxing systems) for automotive OEMs, automated de-/palletising systems (with PolyCUT strapping removal and multifunctional grippers) for logistics operators, and battery cell cavity sealing solutions. Systems integrate industrial robots (KUKA, ABB, FANUC), proprietary high-pressure dosing units (HD-PUR series), and 3D vision from sister company VMT.
Product overview
Polyplan offers a portfolio of robot-guided automation systems and polyurethane processing solutions, organized around four core product lines: (1) PUR Akustikschaum (NVH acoustic foam injection) systems using proprietary high-pressure dosing units (HD-PUR series) for automotive interior acoustic insulation; (2) Hohlraumversiegelung/Türwachsen (cavity preservation/door waxing) systems using AirLess and AirMix application technologies for corrosion protection; (3) Vollautomatisches De-/Palettieren (fully automated de-/palletizing) solutions featuring PolyCUT for strapping removal and multifunctional grippers for handling KLT, EPP, and carton containers; and (4) Batterietechnologie (battery technology) systems adapting cavity sealing technology for battery cell production. The company also operates a Technical Center (Technikum) for customer testing and solution validation. Products are delivered as turnkey systems integrated into customer production environments.
Differentiator
Problem solved
Functional benefit
Brands
- PolyCUT: Modular system for fully automatic detection, cutting, and disposal of strapping bands on pallets.
- HD-PUR 100 Series
- AirMix
- AirLess
Products and services
- PUR Akustikschaum (NVH Acoustic Foam Injection System) Robot-guided polyurethane acoustic foam injection systems for automotive interior NVH insulation, built on proprietary HD-PUR high-pressure dosing units with freely adjustable mixing ratio and integrated automatic shot volume calibration. For automotive OEMs and tier-1 suppliers producing body-in-white and interior components.
- Hohlraumversiegelung (Cavity Preservation / Door Waxing System) Robot-guided cavity sealing systems using proprietary AirLess and patented AirMix spray technologies for corrosion protection of vehicle doors, hatches, and battery packs. Delivers minimal-quantity wax application with ±1 mm precision at 500 mm distance. For automotive OEMs, tier-1 suppliers, and battery/EV manufacturers.
- PolyCUT Automated Strapping Removal System Modular system for fully automatic detection, cutting, and disposal of strapping bands on pallets, using a laser light section sensor for band detection and a pneumatic cutting head with integrated hold-down for safe clamping. For logistics operators, automotive OEMs, and tier-1 suppliers receiving palletised goods.
- Vollautomatisches De-/Palettieren (Fully Automated De-/Palletising System) Fully automated de-palletising and palletising systems for KLT small load carriers, EPP containers, and cartons, integrating VMT 3D vision, proprietary multifunctional gripper, and PolyCUT strapping removal. Achieves sub-10-second cycle time per KLT with ±120° position error compensation. For logistics operators, automotive OEMs, and industrial companies with intralogistics operations.
- Battery Technology / Batterietechnologie Cavity Sealing System Adaptation of Polyplan's cavity sealing technology for battery cell and EV battery pack production, including cavity sealing of cooling connections and screw connections and PU bonding of module packs to battery base. For battery cell manufacturers and EV powertrain assembly operations.
- Aftersales, Service & Maintenance Ongoing service, maintenance, spare parts, and process optimization support for installed automation systems, led by a dedicated aftersales team. For existing customers of Polyplan automation systems.
Quantifiable outcome
- Cycle time of less than 10 seconds per KLT for depalletising systems
- +9 more outcomes
Companies that use Polyplan
Customer profileNamed customers19 records
Segments3 records
Ideal customer profiles3 records
Polyplan technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Integration5 records
AI capability4 records
Feature11 records
Polyplan partnerships and signals
Strategic signalPartnerships
Five partnerships are on record, tiered core and supporting.
- VMT Vision Machine Technic Bildverarbeitungssysteme GmbHcoreVMT is a sister company within the Pepperl+Fuchs Group and part of the Division Factory Solutions network alongside Polyplan and Neoception. VMT provides the distance-measuring 3D vision solution used in Polyplan's de-/palettising systems. VMT's Toolbox 3D technology (including Blacklight for wax beam/cone measurement) is integrated into Polyplan's cavity sealing solutions. The collaboration enables a complete automation solution combining robotics, vision, and dispensing.
- Neoception GmbHcoreNeoception is a sister company within the Pepperl+Fuchs Group and part of the Division Factory Solutions network (alongside Polyplan and VMT). The division combines three leading automation companies into a powerful network offering customized solutions for production process optimization.
- KUKAsupportingKUKA industrial robots are available as an option for depalletising stations. Polyplan has developed corresponding technology packages for KUKA robot controllers for OT integration via PROFISAFE into the plant PLC.
- ABB RoboticssupportingABB industrial robots are available as an option for depalletising stations. Polyplan has developed corresponding technology packages for ABB robot controllers for OT integration via PROFISAFE into the plant PLC.
- FANUCsupportingFANUC industrial robots are available as an option for depalletising stations. Polyplan has developed corresponding technology packages for FANUC robot controllers for OT integration via PROFISAFE into the plant PLC.
Scale indicators18 records
Recent moves10 records
Expansion highlights6 records
Polyplan competitors and assessment
Company assessmentDirect peers
- Stäubli International AG: Stäubli is a Swiss industrial automation specialist offering robotics, dispensing technology (including PUR foam applications), and connector solutions - directly comparable to Polyplan's PUR foam injection and cavity waxing product lines as a European-based dispensing/automation peer.
- Comau: Comau is a global leader in industrial automation and robotized manufacturing systems serving automotive OEMs and tier suppliers, with overlapping capabilities in robotic body assembly, sealing, and EV battery manufacturing - comparable turnkey integration model and customer base to Polyplan.
- Dürr AG: Dürr AG is a leading German manufacturer of paint, sealing, and assembly systems for automotive production, with a strong portfolio in robot-guided application technology for cavity preservation and NVH applications - directly comparable to Polyplan's core automotive offering. Both serve premium European OEMs on turnkey factory integration projects.
- GROB-WERKE GmbH & Co. KG: GROB-WERKE is a German-based manufacturer of turnkey automation and assembly systems for automotive powertrain and e-mobility applications, including battery and EV assembly systems. Directly comparable as a mid-sized German turnkey automation integrator serving automotive production lines.
- FFT (FFT Produktionssysteme) / EDAG Group: FFT Produktionssysteme is a listed German automotive production systems integrator offering turnkey body and assembly lines; integration partner relationship with Polyplan noted in customer data. Comparable as a Germany-based automotive line integrator serving premium OEMs.
Broad incumbents
- ABB Robotics: ABB Robotics is one of the largest global industrial robot and automation system suppliers, offering turnkey robotic cells for automotive production, painting, sealing, and material handling. Comparable to Polyplan at the systems integration layer while also functioning as a robot vendor.
- FANUC Corporation: FANUC is the world's largest industrial robot manufacturer, supplying robots to Polyplan and competing with broad turnkey automation solutions in palletizing, machine tending, and material handling - comparable across the broader automation systems layer.
- Schuler AG: Schuler is a major German turnkey manufacturer of press and automation systems serving automotive OEMs worldwide, with growing presence in battery and EV manufacturing systems. Comparable as a German-headquartered automotive production line integrator.
- KUKA AG: KUKA is a major German industrial robot and automation systems vendor that, in addition to supplying robots to Polyplan, offers its own turnkey cell and line integration services including palletizing. Broadly competes with Polyplan in automotive and logistics automation while also acting as a technology supplier.
- Yaskawa Electric Corporation: Yaskawa is a global Japanese industrial robot and automation vendor with overlapping reach in automotive welding, painting, sealing, and material handling applications. Comparable as a broad incumbent with robot-based turnkey solutions serving automotive manufacturing.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Polyplan social profiles
Digital presencePolyplan compliance and trust
Trust signalCompliance2 records
Polyplan financial estimates
Financial estimateRevenue estimate
Valuation estimate
Polyplan leadership team
Management profileNumber of profiles
Profiles5 records
Polyplan subsidiaries and ownership
Company hierarchySubsidiaries2 records
Polyplan funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Polyplan M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Polyplan
What does Polyplan do?
Polyplan designs, manufactures, and integrates turnkey robot-guided automation systems built around proprietary polyurethane (PUR) processing technology. Core product lines are PUR Akustikschaum (NVH acoustic foam injection systems) and Hohlraumversiegelung (cavity preservation/door waxing systems) for automotive OEMs, automated de-/palletising systems (with PolyCUT strapping removal and multifunctional grippers) for logistics operators, and battery cell cavity sealing solutions. Systems integrate industrial robots (KUKA, ABB, FANUC), proprietary high-pressure dosing units (HD-PUR series), and 3D vision from sister company VMT.
Is Polyplan a public or private company?
Polyplan is a private company. It is classified as corporate owned and is currently operating.
When was Polyplan founded?
Polyplan was founded in 1994. It employs 51 to 100 people.
Where is Polyplan based?
Polyplan is headquartered in Straßlach, Germany, in the Europe region.
How does Polyplan make money?
Two revenue lines are on record. Turnkey Automation System Sales & Integration is the primary driver. The others are aftersales, Service & Maintenance.
Who are Polyplan's main competitors?
Direct peers on record are Stäubli International AG, Comau, Dürr AG, GROB-WERKE GmbH & Co. KG and FFT (FFT Produktionssysteme) / EDAG Group. Broad incumbents are ABB Robotics, FANUC Corporation, Schuler AG, KUKA AG and Yaskawa Electric Corporation.
Does Polyplan have an API?
No public API is recorded for Polyplan.
What industry is Polyplan in?
Polyplan's product category is Industrial Automation Equipment. Its primary akta.pro industry code is IMAHAOAN, End-of-Line Integration & Packaging Line Systems, with a secondary code of IMAHAOAF, Filling & Dosing Machines (Liquid/Powder/Solid). Its NAICS code is 3339 and its SIC code is 3590.