Bolt Energy USA

What Bolt Energy USA does

Bolt Energy USA manufactures high-output LiFePO4 lithium batteries designed as drop-in replacements for lead-acid systems in golf carts and other personal transportation vehicles (PTVs). The product line spans three voltage tiers (36V/48V/72V) across multiple amp-hour configurations (60AH to 160AH), with claimed range up to 70 miles per charge, 1.5-hour fast charging, and 3,500-5,000 cycle lifespan. Core technology includes automotive-grade lithium-ion cells assembled via laser welding, an integrated Battery Management System (BMS) with Bluetooth-enabled mobile app monitoring, automatic storage mode, and the proprietary Factory Sync CAN Integration Module that provides plug-and-play communication with Club Car OEM vehicle controls without controller swaps or rewiring. The company differentiates on a 12-year transferable warranty (6 years full replacement) and compatibility with 20+ golf cart brands including Club Car, EZGO, Yamaha, and others.

Name

Bolt Energy USA

Legal name

Bolt Energy USA

Website

https://boltenergyusa.com

Company type

Private

Operating status

Acquired

Headcount range

11–50 employees

Short description

Bolt Energy USA manufactures high-output LiFePO4 lithium batteries for golf carts and PTVs, selling primarily through a nationwide dealer network and direct e-commerce across 20+ compatible cart brands.

Ownership category

akta.pro rank

Product category

Lithium Golf Cart Batteries

NAICS

Battery Manufacturing (33591), Battery Manufacturing (335910)

SIC

Electronic & Other Electrical Equipment (No Computer Equip) (3600)

akta.pro primary industry

E-Mobility Batteries & Swappable Packs (Consumer) (CRACASAI)

akta.pro secondary industry

Batteries & Battery Packs (Rechargeable/Primary, Device-Specific Packs) (CRACATAG)

Keywords

• Lithium golf cart batteries
• LiFePO4 PTV batteries
• Battery management systems
• Automotive grade lithium cells
• CAN battery integration

Headquarters

HQ city

Largo

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B and B2C

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Technology or R&D, Operations, Personnel, Marketing or Sales, Infrastructure

Revenue model

1. Lithium Golf Cart Batteries: Primary revenue stream from manufacturing and selling high-performance lithium golf cart batteries in multiple voltage configurations (36V, 48V, 72V). Batteries are sold through dealer network and direct-to-consumer.
2. Accessories: Sale of complementary products including chargers, cables, mounting brackets, and HD-solenoids to support battery installations.
3. Professional Kit Components: Bundled installation kits including battery, Bluetooth receiver, smart SOC meter, connectors, straps, charger, mounting bracket, and voltage reducers sold as premium packages.

Go-to-market motion2 records

Distribution channels2 records

Marketing channels5 records

Core offering

Bolt Energy USA designs, manufactures, and sells high-output LiFePO4 lithium battery systems for golf carts and personal transportation vehicles in 36V, 48V, and 72V configurations. The batteries use automotive-grade lithium-ion cells with laser-welded assembly, integrated Battery Management Systems, Bluetooth monitoring, and offer 1.5-hour fast charging, 3,500-5,000 cycle lifespan, and up to 70 miles range. Products are sold through a nationwide dealer network and directly to consumers with a 12-year transferrable warranty.

Product overview

Bolt Energy USA specializes in a unified portfolio of high-performance lithium LiFePO4 golf cart batteries, positioned as a premium replacement for traditional lead-acid systems. The product line spans three voltage tiers—38.4V (105AH for 36V carts), 51.2V (60AH, 105AH in standard/mini/thin form factors, and 160AH for 48V carts), and 73.6V (105AH for 72V carts)—offering ranges from 24 to 70 miles depending on configuration. All batteries feature automotive-grade lithium-ion cells, laser welding assembly, Bluetooth connectivity, built-in BMS with overcharge/overheating protection, and rapid 1.5-hour charging capability. The ecosystem extends through supporting tools including a Distance Calculator for range estimation, a BMS smartphone app for battery monitoring, and a Factory Sync CAN Integration Module for OEM-level Club Car compatibility. The company offers Professional Kit configurations (14 items including charger, cables, solenoid, voltage reducer) versus Standard Kit options, plus accessory products like waterproof high-speed chargers and voltage reducers.

Differentiator

Problem solved

Functional benefit

Products and services

• 38.4 Volt 105AH Lithium Battery Kit (Classic) High-output LiFePO4 lithium battery designed for 36 Volt personal transportation vehicles (PTVs/golf carts). Features heated and non-heated options, delivers up to 30 miles range per charge, and replaces approximately 300-pound lead-acid systems at around 77 pounds.
• 51.2 Volt 60AH Lithium Battery Kit (Fleet) Turn-key waterproof LiFePO4 lithium battery designed for 48 Volt personal transportation vehicles. Available in heated and non-heated configurations, delivers up to 24 miles of range, and weighs approximately 72.75 pounds.
• 51.2 Volt 105AH Lithium Battery Kit (Mini) High-output LiFePO4 lithium battery for 48 Volt PTVs featuring a compact square form factor (12.8" x 12.01" x 10.42"), delivering up to 50 miles of range and weighing approximately 100.8 pounds.
• 51.2 Volt 105AH Lithium Battery Kit (Thin) Thin-profile LiFePO4 lithium battery for 48 Volt PTVs designed for installations requiring reduced width. Provides 5,376 Wh of energy capacity, up to 50 miles of range, and weighs approximately 105 pounds.
• 51.2 Volt 160AH Lithium Battery Kit (Big) High-capacity LiFePO4 lithium battery for 48 Volt PTVs delivering up to 70 miles of range with 8,192 Wh of capacity. Includes a 30-amp voltage reducer, provides instant torque and consistent power delivery, and weighs approximately 153 pounds.
• 73.6 Volt 105AH Lithium Battery Kit (Power) High-output LiFePO4 lithium battery for 72 Volt PTVs featuring instant acceleration and consistent power delivery. Professional Kit configuration includes 14 items such as battery, Bluetooth receiver, smart SOC meter, waterproof charger, mounting bracket, voltage reducer, premium cables, and solenoid, totaling 7,728 Wh of capacity and up to 70 miles range.
• Lithium Battery Accessories (Chargers, Cables, Mounting Brackets, HD-Solenoids) Complementary accessory products supporting battery installations, including waterproof high-speed chargers, premium cables, mounting brackets, HD-solenoids, and voltage reducers sold alongside Bolt battery kits.

Quantifiable outcome

• 12-Year warranty with 6 years full replacement coverage
• +4 more outcomes

Named customers3 records

Segments3 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Integration1 record

Feature5 records

Scale indicators5 records

Recent moves6 records

Expansion highlights6 records

Broad incumbents

• Trojan Battery Company: Trojan (acquired by Clarios) is a legacy, broad-line battery manufacturer with deep golf cart OEM relationships, now expanding into lithium. Comparable end customer (golf cart OEMs and dealers) but much broader portfolio and incumbent distribution.
• Crown Battery: Crown Battery is an established deep-cycle battery manufacturer serving golf, floor care, and industrial markets. Comparable end markets and dealer relationships, with a primarily lead-acid legacy line now expanding into lithium.
• E-Z-GO (Textron): E-Z-GO is a major golf cart and PTV OEM offering factory lithium battery options. Comparable end customer and battery form factor, but operates as a vehicle OEM rather than aftermarket pack maker.
• Club Car (Platinum Equity): Club Car is one of the three major golf cart OEMs and is integrating lithium options directly into its vehicles. It is both a key compatibility partner for Bolt's CAN module and a potential competitor if OEM-first lithium captures the upgrade market.

Direct peers

• RoyPow: RoyPow manufactures LiFePO4 batteries for golf carts, forklifts, and low-speed EVs, with a global manufacturing footprint. Directly comparable on chemistry, voltage tiers, and golf cart end use; larger scale than Bolt.
• RELiON Battery: RELiON produces lithium batteries for golf carts, floor machines, marine, and RV markets, with strong dealer and OEM distribution. Comparable product category and target end markets, though RELiON serves a wider application set.
• LiTime (Ampere Time): LiTime sells LiFePO4 batteries across golf cart, RV, marine, and off-grid categories, primarily through online DTC channels. Comparable chemistry and golf cart product category, with a heavier DTC and lower price-point positioning than Bolt.
• Dakota Lithium: Dakota Lithium sells a broad LiFePO4 line that includes golf cart batteries alongside marine, RV, and off-grid applications. Comparable on lithium chemistry, golf cart product category, and dealer-plus-DTC channel mix.
• Eco Battery: Eco Battery is a leading direct competitor in lithium drop-in batteries for golf carts and low-speed EVs, selling through a similar dealer network and offering comparable voltage configurations. Highly comparable on product, customer (golf cart owners and dealers), and channel.
• Allied Lithium: Allied Lithium manufactures LiFePO4 drop-in batteries specifically for golf carts and LSVs, selling direct and through dealers. Directly comparable product line, target customer, and GTM motion to Bolt.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/BOLTENERGYUSALLC

Revenue estimate

Valuation estimate

Number of profiles

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Bolt Energy USA