Meltio
Meltio is a private manufacturer of wire-laser Directed Energy Deposition metal 3D printing systems serving industrial, defense, aerospace, and energy customers globally. It sells M600 and Engine Blue hardware through regional channel partners and provides integration kits for robotic and CNC workflows.
- Company typePrivate
- Founded2019
- HeadquartersPalm City, United States
- Headcount101–250
- GTM typeB2B
- OfferingHardware or Manufacturing
What Meltio does
Meltio is a private industrial manufacturer founded in 2019 that builds wire-laser Directed Energy Deposition (DED) metal additive manufacturing systems. Its core product line centers on the Meltio M600 metal 3D printer and the Engine Blue platform, which uses a 1.4 kW blue laser head to deliver up to 3.5x higher deposition rates and 30% lower energy consumption than predecessor systems. Supporting products include the Industrial Robot Engine Integration Kit and the Meltio Robot Cell, which embed DED deposition heads into existing industrial robots and CNC machining cells for hybrid additive/subtractive workflows.
The company's value proposition is built on the economics of wire-based feedstock versus powder-based metal AM: documented case studies show up to 90% waste reduction versus traditional machining, 30-50% lead-time reductions on complex components, 62.5% weight and 35.7% cost reduction in the stub axle study, and production time compression from weeks to days. Meltio sells primarily through a channel partner model, with appointed regional distributors handling sales, integration, training, and service in the US (AEC), Canada (Sixpenny Additive), Ireland (3D Technology Ltd.), Portugal (PrimeOut with Sicnova as primary Iberian partner), and via reference sites such as Fastech in Danville, Virginia. Pricing is quote-based under multi-year contracts; revenue streams span hardware sales, integration and support services, and reference-site/printing-service-center revenue.
End customers are concentrated in heavy industry, defense and military, aerospace, and energy/oil & gas, with secondary exposure to research and education. Named adopters include Eurobearings (heavy industry), the South Korea Marine Corps Logistics Group, Fastech, Snowbird Technologies (defense containerized manufacturing), and Hybrid CNC Parts. Meltio's technology has been validated by military forces from the US, France, Spain, and South Korea, and the company participates in EU-funded research consortia such as SUMMSEED alongside SANDVIK and academic partners. Headcount is in the 101-250 band and the company is headquartered in Palm City, United States, with Spanish-origin incorporation.
Meltio firmographics
Firmographics- Name
- Meltio
- Website
- https://meltio3d.com
- Company type
- Private
- Founded year
- 2019
- Operating status
- Operating
- Headcount range
- 101–250 employees
- Short description
- Meltio is a private manufacturer of wire-laser Directed Energy Deposition metal 3D printing systems serving industrial, defense, aerospace, and energy customers globally. It sells M600 and Engine Blue hardware through regional channel partners and provides integration kits for robotic and CNC workflows.
- Ownership category
- akta.pro rank
Meltio industry classification
Industry- Product category
- Industrial Metal Additive Manufacturing / Metal 3D Printing
- NAICS
- Forging and Stamping (3321), Fabricated Pipe and Pipe Fitting Manufacturing (332996)
- SIC
- Metalworkg Machinery & Equipment (3540)
- akta.pro primary industry
- Metal 3D Printers (LPBF/SLM/DMLS, Binder Jetting, DED/LENS/WAAM) (IMAAAAAB)
- akta.pro secondary industries
- Metal Powders (LPBF/DMLS/EBM) (IMAAABAE), Additive Manufacturing for Metals (Metal 3D Printers & Post-Processing) (IMAHADAG)
Keywords
Where Meltio is headquartered
LocationHeadquarters
- HQ city
- Palm City
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
Meltio business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Technology or R&D, Supply Chain, Operations, Marketing or Sales, Personnel
Revenue model
- Metal 3D Printing Systems (Hardware): Sale of wire-laser metal DED 3D printing systems including the Meltio M600, Engine Blue, and Robot Cell systems for industrial manufacturing, repair, and hybrid applications.
- Integration and Support Services: Channel partners like AEC provide sales, integration, training, application development, and printing service center support to customers in their regions.
- Technology Licensing and Reference Sites: Meltio enables partners to operate reference sites and printing service centers, demonstrating technology capabilities and providing on-demand manufacturing services to industrial customers.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Industrial wire-laser metal 3D printing systems |
Go-to-market motion2 records
Distribution channels7 records
Marketing channels3 records
Meltio product offering
Product offeringCore offering
Meltio develops and sells wire-laser metal Directed Energy Deposition (DED) 3D printing systems that use metal wire feedstock and laser energy to build, repair, and hybrid-manufacture industrial metal components. Its product line includes the Meltio M600 metal 3D printer, the Engine Blue system with a 1.4 kW blue laser deposition head, the Industrial Robot Engine Integration Kit, and the Meltio Robot Cell. The systems are sold through regional channel partners to industrial, defense, aerospace, energy, and research customers.
Product overview
Meltio offers a portfolio of wire-laser metal Directed Energy Deposition (DED) 3D printing solutions centered on its Blue Laser technology. The core product line includes the Meltio M600 metal 3D printer and the Engine Blue system, which features a 1.4 kW blue laser head for enhanced deposition rates and energy efficiency. Supporting products include the Industrial Robot Engine Integration Kit for embedding DED technology into existing robotic workflows and the Meltio Robot Cell for automated manufacturing. The company also maintains a global partner ecosystem including systems integrators like AEC (US), Sixpenny Additive (Canada), 3D Technology Ltd. (Ireland), and Phillips Additive Hybrid (HAAS CNC integration), as well as reference sites for technology demonstration.
Differentiator
Problem solved
Functional benefit
Brands
- Engine Blue: Wire-fed DED 3D printing technology featuring a 1.4 kW blue laser head with reduced energy consumption and higher deposition rates.
- Meltio M600
- Engine Integration Kit
Products and services
- Meltio Engine Blue Wire-fed DED 3D printing system featuring a 1.4 kW blue laser head that reduces energy consumption by 30% and delivers up to 3.5 times higher deposition rates than predecessor systems, for industrial manufacturing, repair, and hybrid production of metal components.
- Meltio M600 Industrial-grade metal 3D printer equipped with a blue laser deposition head, designed for high-quality metal part production and repair in industrial manufacturing applications.
- Meltio Robot Cell Robotic cell configuration for wire-laser metal 3D printing that enables automated metal part production and repair in industrial settings.
- Industrial Robot Engine Integration Kit
Quantifiable outcome
- 90% waste reduction compared to traditional machining and welding
- +8 more outcomes
Companies that use Meltio
Customer profileNamed customers5 records
Segments5 records
Ideal customer profiles5 records
Meltio technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Integration4 records
Feature4 records
Meltio partnerships and signals
Strategic signalPartnerships
Nine partnerships are on record, tiered minor, core and flagship.
- SUMMSEED Project ConsortiumminorMeltio joined the SUMMSEED project (funded by Research Fund for Coal and Steel) alongside SANDVIK, Technical University of Catalonia, and other academic partners to develop sustainable medium-Mn steels for industrial casting and DED manufacturing.
- 3D Technology Ltd.core3D Technology Ltd. appointed as official sales and technical support partner for Meltio's wire-laser metal deposition technology across Ireland and Northern Ireland. Enables Irish manufacturers to access cost-effective metal AM solutions for production, repair, tooling, and hybrid manufacturing workflows in aerospace, automotive, research, and education sectors.
- SicnovaminorSicnova serves as primary Iberian partner supporting PrimeOut's distribution of Meltio's laser-wire DED technology in Portugal, providing ecosystem support for metal AM adoption.
- AEC (Automation Engineering Company)coreMeltio appointed AEC as its official US sales and integration partner to distribute, integrate, and support its metal AM solutions across the U.S. market. AEC focuses on building a strong industrial ecosystem by collaborating with technology centers, machine tool builders, robotic integrators, academic institutions, and industrial customers in demanding sectors including oil & gas, energy, and heavy industry.
- Snowbird TechnologiescoreSnowbird Technologies partnered with Meltio to develop a containerized hybrid manufacturing system for defense applications integrating Meltio Engine Blue laser metal deposition technology. SAMM Tech platform enables rapid deployment for producing and repairing critical components in challenging environments to enhance supply chain resilience.
- Sixpenny AdditivecoreMeltio's first distributor and integration partner for wire-laser metal 3D printing systems in Canada, including local system sales, integration, training, application development, and a printing service center to support Canadian manufacturers in energy, automotive, and defense sectors.
- FastechflagshipVirginia-based Fastech partnered with Meltio to launch Blue Laser wire metal 3D printing technology and open Meltio's first international AM reference site in Danville, Virginia. Fastech acquired Meltio M600 and Robot Cell to serve as demonstration hub for U.S. and international defense, aerospace, naval, and industrial sectors.
- Phillips CorporationcorePhillips Additive Hybrid integrates Meltio's Laser Metal Deposition technology with HAAS CNC machines, enabling manufacturers to achieve design freedom, reduced material waste, and faster production cycles across aerospace, medical devices, and automotive applications.
- PrimeOutcorePrimeOut in Embra, Portugal named as official sales partner for laser-wire DED Additive Manufacturing technology, with Sicnova as primary Iberian partner. Aims to promote adoption of Meltio solutions in Portugal and develop a supportive ecosystem for metal additive manufacturing.
Scale indicators7 records
Recent moves7 records
Expansion highlights3 records
Meltio competitors and assessment
Company assessmentBroad incumbents
- Velo3D: Metal powder-bed fusion (LPBF) specialist targeting aerospace and defense customers with large-format, high-quality metal printing — competes for the same defense and aerospace metal AM budget Meltio pursues via wire-DED.
- EOS: Leading metal powder-bed fusion (DMLS) incumbent with broad industrial installed base; competes for the same metal 3D printing budget in aerospace, automotive, and industrial customers even though it uses a different process (powder vs wire).
- Trumpf: Laser and machine-tool giant with metal additive manufacturing systems (TruPrint) and strong laser-head IP; competes across both standalone metal AM and hybrid manufacturing with deep European industrial relationships.
- Stratasys: Polymer and emerging metal AM incumbent with a global industrial sales channel; while not a direct wire-DED competitor, it competes for the same industrial customer's additive manufacturing budget and channel-partner mindshare.
- Mazak: Japanese machine-tool leader with hybrid additive manufacturing systems (INTEGREX i-AM) competing in the same hybrid manufacturing category Meltio addresses via Phillips/HAAS CNC integration.
- DMG Mori: Global machine-tool incumbent with a major hybrid additive/subtractive manufacturing product line (LASERTEC series) that directly competes with Meltio's wire-DED-on-CNC value proposition in aerospace, automotive, and industrial customer bases.
- Nikon SLM Solutions: Metal powder-bed fusion (LPBF) incumbent, now backed by Nikon, competing in aerospace, defense, and industrial metal AM — represents the powder-based alternative to Meltio's wire-DED approach for high-end industrial customers.
Direct peers
- Optomec: Direct competitor in Directed Energy Deposition with both powder-based (LENS) and wire-based DED systems serving aerospace, defense, and energy repair applications — overlapping most closely with Meltio's core wire-laser DED offering.
- Sciaky: Wire-based electron beam additive manufacturing (EBAM) specialist serving aerospace and defense large-part applications — competes with Meltio's wire-DED value proposition in the same large-format, high-deposition-rate industrial niche.
- AddUp (formerly BeAM): Direct competitor in Directed Energy Deposition formed from the merger of BeAM and Fives; offers both powder and wire DED systems for aerospace, defense, and industrial applications targeting the same customer profile as Meltio.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Meltio social profiles
Digital presenceMeltio financial estimates
Financial estimateRevenue estimate
Valuation estimate
Meltio leadership team
Management profileNumber of profiles
Meltio funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Meltio M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Meltio
What does Meltio do?
Meltio develops and sells wire-laser metal Directed Energy Deposition (DED) 3D printing systems that use metal wire feedstock and laser energy to build, repair, and hybrid-manufacture industrial metal components. Its product line includes the Meltio M600 metal 3D printer, the Engine Blue system with a 1.4 kW blue laser deposition head, the Industrial Robot Engine Integration Kit, and the Meltio Robot Cell. The systems are sold through regional channel partners to industrial, defense, aerospace, energy, and research customers.
Is Meltio a public or private company?
Meltio is a private company. It is classified as unknown and is currently operating.
When was Meltio founded?
Meltio was founded in 2019. It employs 101 to 250 people.
Where is Meltio based?
Meltio is headquartered in Palm City, United States, in the North America region.
How does Meltio make money?
Three revenue lines are on record. Metal 3D Printing Systems (Hardware) is the primary driver. The others are integration and Support Services and technology Licensing and Reference Sites.
Who are Meltio's main competitors?
Broad incumbents on record are Velo3D, EOS, Trumpf, Stratasys, Mazak, DMG Mori and Nikon SLM Solutions. Direct peers are Optomec, Sciaky and AddUp (formerly BeAM).
Does Meltio have an API?
No public API is recorded for Meltio.
What industry is Meltio in?
Meltio's product category is Industrial Metal Additive Manufacturing / Metal 3D Printing. Its primary akta.pro industry code is IMAAAAAB, Metal 3D Printers (LPBF/SLM/DMLS, Binder Jetting, DED/LENS/WAAM), with a secondary code of IMAAABAE, Metal Powders (LPBF/DMLS/EBM). Its NAICS code is 3321 and its SIC code is 3540.