Vision and Control Systems
Vision and Control Systems is a U.S. factory automation systems integrator founded in 2011 that designs turnkey machine vision, robotic, barcode-reading, track-and-trace, and PLC control solutions for pharmaceutical, medical device, food and beverage, logistics, and automotive manufacturers.
- Company typePrivate
- Founded2011
- HeadquartersSpringfield, United States
- Headcount11–50
- GTM typeB2B
- OfferingServices
What Vision and Control Systems does
Vision and Control Systems is a U.S. factory automation systems integrator founded in 2011 and headquartered in Springfield, New Jersey, with a second facility in Greenville, South Carolina. The company delivers turnkey custom automation solutions across five service lines: machine vision, robot integration and controls, track-and-trace, PLCs and machine controls, and motion control. Application work spans quality inspection, robot guidance, 2D and 3D vision, deep-learning-based OCR, high-speed barcode reading on cylindrical containers, robotic bin picking, palletizing, and end-of-line inspection, supported by FDA 21 CFR Part 11-compliant control schemes for regulated industries.
VCS holds senior certifications across major industrial automation platforms, including Cognex Platinum Level Partner System Integrator (and Cognex Logistics Partner Integrator), FANUC, Universal Robots, and Beckhoff Integrator Network member status. Its signature commercial product is the BottleScan 360 Reading-Verification System, which mounts six Cognex DataMan 362X barcode readers in a circular array around a production line to read 1D and 2D codes on round containers regardless of orientation, sold at a $40,000-$50,000 price point with a documented sub-one-year payback. The firm also serves automotive tire DOT reading, pharmaceutical serialization, medical device traceability, food and beverage label verification, logistics scanning-tunnel, and consumer products assembly applications.
VCS operates primarily as a project-based professional services integrator serving enterprise and mid-market customers on the U.S. East Coast, complemented by the productized BottleScan 360 hardware sale. Distribution combines direct enterprise field sales with vendor-referred demand from Cognex and FANUC partner ecosystems, plus event-driven demand generation through IMTS and Automate trade shows. As of August 26, 2025, VCS was acquired by ONDEX Automation, its fourth acquisition since April 2024, ending 14 years of independent operation; founder Brad Steele remains involved under the ONDEX portfolio structure, with the partnership framed around scaling machine vision globally.
Vision and Control Systems firmographics
Firmographics- Name
- Vision and Control Systems
- Legal name
- Vision and Control Systems
- Website
- https://visionandcontrolsystems.com
- Company type
- Private
- Founded year
- 2011
- Operating status
- Acquired
- Headcount range
- 11–50 employees
- Short description
- Vision and Control Systems is a U.S. factory automation systems integrator founded in 2011 that designs turnkey machine vision, robotic, barcode-reading, track-and-trace, and PLC control solutions for pharmaceutical, medical device, food and beverage, logistics, and automotive manufacturers.
- Ownership category
- akta.pro rank
Vision and Control Systems industry classification
Industry- Product category
- Factory Automation Systems Integration
- NAICS
- Computer Systems Design and Related Services (54151), Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial Process Variables (334513), Computer Systems Design Services (541512)
- SIC
- Industrial Instruments For Measurement, Display, And Control (3823), Measuring & Controlling Devices, Nec (3829)
- akta.pro primary industry
- Control System Integration & Engineering Services (Design, Commissioning, Retrofits) (IMAGABAK)
- akta.pro secondary industry
- Motion & Machine Control (CNC, Robotics Controllers, Servo/Motion Controllers) (IMAGABAG)
Keywords
Where Vision and Control Systems is headquartered
LocationHeadquarters
- HQ city
- Springfield
- HQ country
- United States
- HQ region
- North America
Offices2 records
Markets served
Vision and Control Systems business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Personnel, Operations, Technology or R&D, Supply Chain, Marketing or Sales, Infrastructure
Revenue model
- Automation System Integration Services: VCS generates revenue through custom automation system design, integration, programming, and installation services. As a full-service integrator, they deliver turnkey solutions for machine vision, robotics, barcode reading, PLC controls, and motion control applications.
- Turnkey System Sales: Sale of complete automation systems including the BottleScan 360 Reading-Verification System priced at $40,000-$50,000. Systems include hardware integration, software programming, and commissioning.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| One time/ perpetual license | Pay-as-you-go | BottleScan 360 Reading-Verification System |
Go-to-market motion3 records
Distribution channels2 records
Marketing channels5 records
Vision and Control Systems product offering
Product offeringCore offering
Vision and Control Systems (VCS) is a full-service factory automation systems integrator that designs, programs, and commissions turnkey automation systems combining machine vision, robotics, barcode reading, PLC/machine control, and motion control. The company delivers custom integration projects from concept through installation, testing, training, and maintenance for manufacturers across pharmaceutical, medical device, food and beverage, logistics, and other regulated and high-volume production environments. VCS also sells complete configured systems such as the BottleScan 360 Reading-Verification System, End-of-Line Inspection Systems, Tire DOT Reading Systems, and Robotic Inspection and Packing Systems.
Product overview
Vision and Control Systems (VCS) is a full-service factory automation systems integrator that combines multiple technology platforms with in-house mechanical, electrical, and programming expertise to deliver turnkey automation solutions. Rather than a single unified product, VCS's portfolio comprises coordinated service offerings—Machine Vision, Robot Integration & Controls, Track and Trace, PLCs/Machine Controls & Panels, and Motion Control—each built around core technology partnerships. The BottleScan 360 Reading-Verification System is VCS's signature barcode reading product, combining Cognex DataMan 362X readers with Cognex Explorer Real Time Monitoring to deliver 360-degree barcode reading on cylindrical containers. Deep Learning OCR using Cognex VisionPro ViDi extends vision capabilities to challenging character reading tasks. VCS also delivers specialized systems including End-of-Line Inspection (using FANUC cobots with COGNEX vision), Tire DOT Reading, and Robotic Inspection & Packing Systems. All solutions leverage VCS's partnerships with Cognex (Platinum Partner), FANUC, Universal Robots, Keyence, SICK, LMI, Rockwell Automation, Siemens, and Beckhoff to create customer-focused automation platforms.
Differentiator
Problem solved
Functional benefit
Products and services
- Machine Vision Integration Custom machine vision integration covering quality inspection, presence/absence detection, precision measurement, cosmetic defect detection, robot guidance, 3D inspection, linescan imaging, deep learning OCR/OCV, high-speed image acquisition, and SWIR imaging. Delivered as turnkey systems for manufacturing clients.
- Robot Integration and Controls Industrial and collaborative robot system integration including assembly, machine tending, material handling, palletizing, pick-and-place, 2D robot guidance, and 3D bin picking. Certified as a FANUC and Universal Robots integrator, plus Epson for industrial robots.
- Barcode Reading and Verification High-performance laser and CMOS-based barcode reading and verification systems for 1D and 2D direct part mark (DPM) barcodes, Data Matrix codes, and OCR. Includes verification, validation, and 360-degree reading solutions for cylindrical containers.
- PLCs, Machine Controls and Panels Design, programming, and implementation of end-to-end automation control schemes including ladder logic, structured text, sequential flow charts, instruction lists, and function block diagrams. Supports FDA 21 CFR Part 11 compliance for pharmaceutical applications.
- Motion Control Motion and positioning systems including drive screw, single-axis, linear actuation, variable frequency drives (VFD), multi-axis servo motion control, CNC routers, steppers, and hydraulic systems.
- Track and Trace Solutions Automated track and trace solutions including single-point readers through scanning tunnels, misoriented or missing package detection, lot code reading, expiration date verification, UDI reading, and kit assembly verification. Designed to GS1 application standards.
- BottleScan 360 Reading-Verification System Noncontact barcode reading and verification system for cylindrical containers. Mounts six Cognex DataMan 362X barcode readers in a circular configuration around a production line to read 1D and 2D codes at high speeds regardless of bottle orientation, with optional seventh reader for lid verification and optional Cognex Explorer Real Time Monitoring for visual audit trail. Priced at $40,000-$50,000 with less than one year payback.
- End-of-Line Inspection System Robot-mounted vision inspection system using FANUC CRX cobots with COGNEX vision systems for inspecting correct parts and detecting cosmetic defects. Cameras mounted on robot end-effectors enable inspection of different models without mechanical changeover.
- Tire DOT Reading System Machine vision system for reading tire DOT codes that accommodates a wide variety of tire sizes, with an optional tread measurement system.
- Robotic Inspection and Packing System Automated system that picks up six parts and presents each over a vision system for quality inspections including measurement, presence/absence of features, and scratch detection. Good parts are packed into boxes while rejects are placed in a separate bin.
- High-Speed Label Verification System Vision system for high-speed verification of labels and barcodes on production lines, including presence/absence detection and quality inspection.
- Palletizing Collaborative Robot System Collaborative robot (cobot) system for automated palletizing operations using FANUC CRX or Universal Robots cobots with end-of-arm tooling from OnRobot or Soft Robotics.
Quantifiable outcome
- BottleScan 360 system payback in less than one year based on quality assurance and labor reduction
- +1 more outcomes
Companies that use Vision and Control Systems
Customer profileSegments8 records
Ideal customer profiles5 records
Vision and Control Systems technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Integration33 records
AI capability10 records
Feature7 records
Vision and Control Systems partnerships and signals
Strategic signalPartnerships
17 partnerships are on record, tiered core and secondary.
- CognexcorePlatinum Level Partner System Integrator (PSI) and Cognex Logistics Partner Integrator. VCS is fully trained and authorized on Cognex In-Sight, VisionPro, and Designer platforms. Also experienced with Cognex DataMan industrial barcode readers and verifiers. Uses Cognex DataMan 362X barcode readers in BottleScan 360 systems.
- FANUCcoreCertified FANUC integrator. VCS exhibited at FANUC Systems Integrator Booth at IMTS 2024. Implements FANUC robot arms, CRX cobots, and integrates FANUC vision systems. FANUC ASIA certified.
- Universal RobotscoreCertified Universal Robots integrator for collaborative robot solutions. Integrates cobot systems with machine vision for applications including assembly, machine tending, and palletizing.
- BeckhoffsecondaryMember of Beckhoff Integrator Network (BIN). Certified system integrator providing PLC and motion control solutions using Beckhoff hardware.
- Rockwell Automation (Allen-Bradley)secondaryPreferred PLC and HMI hardware partner. VCS implements solutions using Allen-Bradley programmable logic controllers and machine controls.
- KeyencesecondaryMachine vision systems partner. VCS integrates Keyence machine vision products for inspection and verification applications.
- SICKsecondaryMachine vision and barcode reading systems partner. VCS integrates SICK sensor and vision technology in automation solutions.
- LMI Technologiessecondary3D machine vision systems partner. VCS integrates LMI 3D vision sensors for inspection and robotic guidance applications.
- DalsasecondaryMachine vision systems partner providing industrial cameras and vision solutions integrated by VCS.
- SiemenssecondaryPLC and machine controls partner. VCS implements solutions using Siemens programmable logic controllers and automation hardware.
- OnRobotsecondaryEnd-of-arm tooling supplier. VCS specifies OnRobot grippers and EoT for collaborative robot applications.
- Soft RoboticssecondaryEnd-of-arm tooling supplier providing adaptive robotic grippers. VCS integrates Soft Robotics grippers for bin picking and material handling applications.
- Metaphase TechnologiessecondaryMachine vision lighting partner. VCS specifies Metaphase LED lighting for machine vision applications.
- Opto EngineeringsecondaryMachine vision optics partner providing lenses and optical components for vision systems.
- Smart Vision LightssecondaryMachine vision lighting supplier. VCS integrates Smart Vision Lights LED illumination products.
- Edmund OpticssecondaryMachine vision optics partner providing industrial lenses and optical components.
- GS1secondaryStandards organization. VCS designs track and trace systems to support GS1 application standards and barcoding specifications.
Scale indicators3 records
Recent moves6 records
Expansion highlights5 records
Vision and Control Systems competitors and assessment
Company assessmentDirect peers
- ONDEX Automation: Roll-up acquirer of Vision and Control Systems and three other automation firms since April 2024. Directly comparable as a systems integrator consolidator with overlapping machine vision and controls integration offerings.
- Acieta: Mid-sized U.S. systems integrator specializing in robotic integration, machine vision, and custom automation. Closely comparable to VCS in customer profile (manufacturing), service mix, and FANUC partnership.
- Integro Technologies: Cognex Platinum Partner System Integrator focused on machine vision and robotic integration. Direct comparable to VCS in vendor mix (Cognex, FANUC), customer verticals, and project-based delivery model.
- Pyramid Imaging: Machine vision integrator and distributor offering turnkey vision systems, cameras, and software integration. Comparable to VCS's vision integration services with similar Cognex and component supplier relationships.
- Motion Controls Robotics: FANUC-authorized robotic system integrator providing custom automation, material handling, and palletizing solutions. Compares to VCS's robotic integration line of business and FANUC partnership.
- Cyth Systems: Machine vision and automation integrator serving medical device, pharmaceutical, and industrial customers. Directly comparable to VCS in regulated-vertical expertise and turnkey vision/robotics projects.
Broad incumbents
- JR Automation (Hitachi): Large industrial automation integrator owned by Hitachi, providing robotics, machine vision, and controls integration across multiple verticals. Compares to VCS in offering turnkey custom automation with similar technology partners.
- Cognex Corporation: Global leader in machine vision and industrial barcode reading. VCS is a Cognex Platinum Partner Integrator, so Cognex is the underlying technology vendor and broader incumbent in the same technology category.
- FANUC America: Industrial robot manufacturer whose authorized system integrator network includes VCS. Comparable as a broader incumbent that both supplies and competes for integration scope around robotics and vision.
- Keyence Corporation: Global manufacturer of machine vision sensors, barcode readers, and industrial automation equipment. Comparable to VCS as a vision-systems vendor with overlapping product categories and integrator relationships.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights6 records
Customer concentration
Vision and Control Systems social profiles
Digital presenceVision and Control Systems compliance and trust
Trust signalCompliance4 records
Vision and Control Systems financial estimates
Financial estimateRevenue estimate
Valuation estimate
Vision and Control Systems leadership team
Management profileNumber of profiles
Profiles1 record
Vision and Control Systems funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Vision and Control Systems M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Vision and Control Systems
What does Vision and Control Systems do?
Vision and Control Systems (VCS) is a full-service factory automation systems integrator that designs, programs, and commissions turnkey automation systems combining machine vision, robotics, barcode reading, PLC/machine control, and motion control. The company delivers custom integration projects from concept through installation, testing, training, and maintenance for manufacturers across pharmaceutical, medical device, food and beverage, logistics, and other regulated and high-volume production environments. VCS also sells complete configured systems such as the BottleScan 360 Reading-Verification System, End-of-Line Inspection Systems, Tire DOT Reading Systems, and Robotic Inspection and Packing Systems.
Is Vision and Control Systems a public or private company?
Vision and Control Systems is a private company. It is classified as corporate owned and is currently acquired.
When was Vision and Control Systems founded?
Vision and Control Systems was founded in 2011. It employs 11 to 50 people.
Where is Vision and Control Systems based?
Vision and Control Systems is headquartered in Springfield, United States, in the North America region.
How does Vision and Control Systems make money?
Two revenue lines are on record. Automation System Integration Services are the primary driver. The others are turnkey System Sales.
Who are Vision and Control Systems's main competitors?
Direct peers on record are ONDEX Automation, Acieta, Integro Technologies, Pyramid Imaging, Motion Controls Robotics and Cyth Systems. Broad incumbents are JR Automation (Hitachi), Cognex Corporation, FANUC America and Keyence Corporation.
Does Vision and Control Systems have an API?
No public API is recorded for Vision and Control Systems.
What industry is Vision and Control Systems in?
Vision and Control Systems's product category is Factory Automation Systems Integration. Its primary akta.pro industry code is IMAGABAK, Control System Integration & Engineering Services (Design, Commissioning, Retrofits), with a secondary code of IMAGABAG, Motion & Machine Control (CNC, Robotics Controllers, Servo/Motion Controllers). Its NAICS code is 54151 and its SIC code is 3823.