Wenger Manufacturing, Inc.

What Wenger Manufacturing, Inc. does

Wenger Manufacturing, Inc., founded in 1935 in Sabetha, Kansas and operating as a wholly-owned subsidiary of Marel since 2022, designs and manufactures industrial twin-screw and single-screw extrusion cooking systems, dryers, preconditioners, and process control equipment for the global human food, pet food, and aquatic feed industries. The company's core technology platform centers on patented extrusion architectures (PetFLEX™, AquaFLEX™, Magnum ST Series, Thermal Twin, C2TX Conical) supported by ancillary modules such as the High Intensity Preconditioner, High Shear Conditioner, Vent Control System, Phase Transition Analyzer®, and Wenger Automated Process Management (APM) control software. Wenger's R&D and customer trial infrastructure is anchored by a 50,000 ft² Technical Center in Sabetha, and its proprietary process expertise is reinforced by decades-long research collaborations with Kansas State University, the University of Nebraska-Lincoln, and the Northern Crops Institute.

Wenger generates revenue through four primary streams: one-time sales of capital extrusion equipment and dryers, a recurring replacement parts business (including legacy pre-1999 components), fee-based technical services delivered through the Technical Center and Wenger CARE program, and project design and engineering work performed by the Corporate Project Services (CPS) division. Equipment is highly customized and priced on a project basis against customer capacity, configuration, and process specifications, with sales conducted directly to enterprise food processors through a worldwide service network of 28 technicians across 9 service locations in the U.S., Brazil, Belgium, China, and Taiwan. The company serves four primary customer segments: Food Processing (textured vegetable proteins, snacks, cereals), Pet Food & Treats (kibble, semi-moist, fresh meat inclusion), Aquatic Feed (floating, sinking, RAS feeds), and Industrial Applications, with pet food historically representing the largest installed base (over 80% of global pet food capacity by 2000 was built on Wenger extruders).

Wenger's primary go-to-market motion is enterprise field sales supported by global industry event participation (IFT, IIPTF, IFC, Food Tech Summit, AquaExpo, FIGAP, Petfood Forum) and the Technical Center, which functions as both a paid service offering and a customer acquisition mechanism allowing prospects to test products and processes before committing to equipment purchases. Under Marel's ownership, Wenger is being positioned as the Plant, Pet, and Feed platform within a broader food processing portfolio that includes Extru-Tech, expanding its ability to offer integrated processing lines rather than discrete machines.

Name

Wenger Manufacturing, Inc.

Legal name

Wenger Manufacturing, Inc.

Website

https://wenger.com

Company type

Private

Founded year

1935

Operating status

Operating

Headcount range

101–250 employees

Short description

Wenger Manufacturing, founded in 1935 in Sabetha, Kansas and now a subsidiary of Marel, designs and manufactures industrial twin-screw extrusion cooking systems, dryers, and process control equipment for global human food, pet food, and aquatic feed processors, with more than 80% of the world's pet food historically produced on Wenger extruders.

Ownership category

akta.pro rank

Headquarters

HQ city

Sabetha

HQ country

United States

HQ region

North America

Offices8 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Technology or R&D, Marketing or Sales, Infrastructure

Revenue model

1. Industrial Extrusion Equipment Sales: Sale of industrial extruders, dryers, preconditioners, and ancillary equipment for food, pet food, and aquatic feed processing. Equipment ranges from compact single screw extruders to large-scale twin screw systems with capacities up to 30,000 kg/hr.
2. Replacement Parts: Comprehensive replacement parts program including extruder dies, knives, barrel components, preconditioner parts, dryer components, drive systems, and legacy system parts (pre-1999). Parts are manufactured to same precise specifications as original equipment.
3. Technical Services and Training: Wenger Technical Center services for product development, testing, and process optimization. Includes personalized training programs, process seminars, and on-site/virtual training. Services provided through CARE program including equipment evaluations, process evaluations, and extended service programs.
4. Corporate Project Services (CPS): Project consulting for plant expansion, renovations, and new construction. Services include facility conceptualization and 3D modeling, Leica survey-grade 3D scanning, Total Cost of Ownership calculations, SOP and HACCP plan development, and carbon footprint calculations.

Pricing tiers

Go-to-market motion2 records

Distribution channels1 record

Marketing channels5 records

Core offering

Wenger Manufacturing designs, manufactures and services industrial extrusion cooking systems—including twin-screw and single-screw extruders, dryers, preconditioners, and integrated process controls—for food, pet food, aquatic feed and industrial processors worldwide. The company also operates the Wenger Technical Center for product development and offers replacement parts, training, and Corporate Project Services (CPS) for plant expansion, renovation and new construction projects.

Product overview

Wenger Manufacturing, Inc., a subsidiary of JBT Marel, is a manufacturer of industrial food and feed processing equipment specializing in twin-screw extrusion technology. The product portfolio centers on twin-screw extruders including the Magnum ST Series, Thermal Twin, PetFLEX™, AquaFLEX™, C2TX Conical, Optima single-screw extruders, and Forming Extruders. Supporting the extruder line are thermal processing systems (High Capacity Horizontal Dryers/Coolers, Sanitary Dryers, Convection Roaster, Light Duty Ovens, Heat Recovery Unit), preconditioning equipment (High Intensity Preconditioner, High Shear Conditioner), and post-processing systems (Coating & Enrobing Systems). The company also offers extensive add-on modules (Back Pressure Valve, Diverter Valve, Vent Control System, Steam/Water Mixing Injection), automation solutions (Control Systems with Allen Bradley ControlLogix), and inline analysis tools. A full range of replacement parts and lifecycle services (Wenger CARE Program, Personalized Training, Wenger Technical Center, Project Design & Support) support the installed base across pet food, aquatic feed, textured vegetable proteins, protein crisps, breadcrumbs, breakfast cereals, and snack processing applications.

Differentiator

Problem solved

Functional benefit

Products and services

• Magnum ST Series Twin Screw Extruder Twin-screw extruder platform designed for industrial-scale food and feed processing with modular barrel configurations and high throughput. Sold to enterprise food, pet food and feed manufacturers.
• Thermal Twin Extruder Twin-screw extruder optimized for premium pet foods with high fresh meat inclusion; angled steam injection ports yield 14:1 thermal-to-mechanical energy ratios and consistent cook values above 90%. Sold to enterprise pet food processors.
• PetFLEX™ Twin Screw Extruder Trademarked twin-screw extruder with unique geometry creating multiple processing zones; processes traditional kibble, high fresh meat, grain-free and limited ingredient diets without screw configuration changes. PFX-3000 (up to 12,000 kg/hr) and PFX-600 (up to 3,000 kg/hr) models. Sold to pet food manufacturers.
• AquaFLEX™ Extrusion System Trademarked extrusion system for aquatic feed producing floating, slow-sinking and sinking pellets with high uniformity, excellent nutrition retention and water stability up to 7 hours, in pellet sizes from 0.6mm to 10mm+. Sold to enterprise aquatic feed manufacturers.
• C2TX Conical Twin Screw Extruder Conical twin-screw extruder with intermeshing co-rotating conical screws and a unique profile that kneads dough mass through the barrel; screw speed adjustable from 500 to 1,200 RPM during operation. Models C2TX-8.1 (up to 8,000 kg/hr) and C2TX-16.2 (up to 16,000 kg/hr). Sold to food processors.
• Optima Single Screw Extruder Single-screw extruder platform for applications requiring specific extrusion characteristics; delivers 30%–50% increase in production capacity. Sold to food and feed processors.
• Forming Extruders Extrusion systems designed for product shaping and forming applications across food and feed product categories. Sold to food and feed manufacturers.
• High Capacity Horizontal Dryers/Coolers Industrial-scale drying and cooling systems for high-volume food and feed processing operations, designed to pair with Wenger extrusion lines. Sold to enterprise food and feed processors.
• Sanitary Dryers Drying equipment designed to meet sanitary standards for food-grade applications; pairs with extrusion cooking lines to deliver finished moisture specifications. Sold to food processors.
• Convection Roaster (CVR) Patented convection-based intermediate drying system for delicate and sophisticated foods and pet foods, creating products with softer bites and precise outer firmness. Sold to food and pet food processors.
• Light Duty Ovens Industrial ovens for light-duty food processing and heating applications, typically integrated with extrusion and drying lines. Sold to food processors.
• High Intensity Preconditioner (HIP) Advanced dual-shaft preconditioning mixer with two independently driven shafts providing intensified mixing, uniform moisture and consistent heating for smaller particle sizes; mixing capacities up to 24,000 kg/hr with a Coefficient of Variation of 2.65%. Sold to food and feed processors.
• High Shear Conditioner (HSC) Single-shaft tapered conditioner engineered for aquatic feed production with integrated Steam-Water Mixing Injection (SMI); achieves 85–90% starch gelatinization for micro-ground shrimp food formulas at 4,000–5,000 kg/hr. Sold to aquatic feed processors.
• Phase Transition Analyzer® Patented closed-chamber capillary rheometer that uses pressure, temperature, time and moisture to measure glass transition (Tg) and melt (Tm) temperatures of biopolymers, mapping the extrusion cooking process. Sold to food and feed R&D labs and processors.
• Wenger Automated Process Management (APM) Control Systems Comprehensive process control system built on ControlLogix PLC with color graphic HMI screens, formula management, trending and alarm handling; supports up to 10,000 formulas with real-time process trending and remote support. Sold to food and feed processors.
• Coating & Enrobing Systems Systems for applying liquid or powder coatings to extrudate products after formation, including Vacuum Batch Coaters manufactured by Dinnissen. Sold to pet food, treat and aquatic feed processors.
• Wenger Replacement Parts Program Comprehensive replacement parts program including extruder dies and knives, drive systems and motors, preconditioner components, feeding systems, plumbing racks, barrel components, dryer components and legacy parts for systems manufactured before 1999. Manufactured to the same precise specifications as original equipment. Sold to owners of Wenger installed base worldwide.
• Wenger Technical Center (Research & Product Development) 50,000 ft² agrifood laboratory in Sabetha, KS with pilot and production scale extrusion cooking and drying systems for researching and testing ideas, developing new products and learning production techniques. Sold as a paid service to food, pet food and feed processors.
• Corporate Project Services (CPS) Project consulting for plant expansion, renovation and new construction, including facility conceptualization, 3D modeling, Leica survey-grade 3D scanning, Total Cost of Ownership calculations, SOP and HACCP plan development, and carbon footprint calculations. Sold to enterprise processors planning capacity expansion.
• Wenger CARE Program Customizable services, evaluations and training programs including equipment evaluations, process evaluations and extended service programs to help customers optimize equipment and processes. Sold to enterprise processors of installed Wenger equipment.
• Personalized Training Ongoing educational support delivered on-site and virtually for customer staff to ensure Wenger systems meet or exceed processing goals. Sold to processors of installed Wenger equipment.

Quantifiable outcome

• Up to 25% energy savings with Heat Recovery Unit
• +5 more outcomes

Named customers1 record

Segments4 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature9 records

Partnerships

Six partnerships are on record, tiered flagship and core.

• Extru-TechflagshipStrategic or Co-development Partner · 27 April 2026Wenger and Extru-Tech, both pet and human food extrusion processing brands under JBT Marel, are collaborating at Petfood Forum 2026 in Kansas City. The combined booth showcases over 90 years of combined expertise with the most comprehensive pet food processing portfolio in the industry. Products featured include new Minimally Processed Pet Food Line with PetFlex extrusion technology, High Pressure Processing, and Integrated Steam Tunnel equipment.
• MarelflagshipStrategic or Co-development Partner · 1 January 2022Wenger was acquired by Marel, a global provider of advanced food processing systems, software, and services. The acquisition enabled Marel to establish a fourth business segment called Plant, Pet, and Feed alongside existing Poultry, Meat, and Fish segments.
• Source TechnologycoreTechnology or IntegrationWenger offers automated inline analysis technology systems through their subsidiary Source Technology. This patented technology can monitor entire processing lines or individual elements, measuring parameters such as bulk density, moisture, water activity, product sizing and more with sampling frequency of every 10 to 30 seconds.
• University of Nebraska-LincolncoreStrategic or Co-development PartnerWenger maintains a cooperative extension relationship with University of Nebraska-Lincoln for extrusion-related research on behalf of industry clients. Wenger provides technical assistance and participates in trainings at this center.
• Kansas State UniversitycoreStrategic or Co-development PartnerWenger maintains a cooperative extension relationship with Kansas State University for extrusion-related research. Wenger provides technical assistance and participates in trainings at this center.
• Northern Crops Institute (North Dakota State University)coreStrategic or Co-development PartnerWenger maintains a cooperative extension relationship with Northern Crops Institute for extrusion-related research on behalf of industry clients. Wenger provides technical assistance and participates in trainings.

Scale indicators6 records

Recent moves6 records

Expansion highlights5 records

Broad incumbents

• Marel: Global advanced food processing equipment supplier and parent of Wenger; complementary overlap in fish and meat processing provides meaningful comparison for valuation and segment economics.
• Andritz Group: Large global process-equipment supplier with feed and extrusion capabilities (inheriting legacy Sprout Matador lines), competing with Wenger in the animal feed and aquafeed extrusion market.
• JBT Marel: Parent platform formed by the JBT and Marel merger; relevant for understanding the corporate, capital structure, and segment-reporting context in which Wenger now operates.
• Bühler Group: Global Swiss incumbent in food and feed processing equipment, with twin-screw extruders, dryers, and complete process lines across the same human food, pet food, and aquafeed end-segments Wenger serves.
• CPM (California Pellet Mill): Long-standing US pellet mill and extrusion equipment supplier serving animal feed, pet food, and biomass processors; competes with Wenger in preconditioning, pelleting, and feed-line integration.

Direct peers

• Extru-Tech: Direct sibling competitor in twin-screw extrusion for pet food and aquatic feed; both Extru-Tech and Wenger sit within the same JBT Marel Plant, Pet, and Feed segment, making them the closest comparable for any standalone assessment.
• Pavan: Italian equipment maker specializing in pasta, snack, and breakfast-cereal extrusion lines; directly comparable in the human food extrusion segment where Wenger produces RTE cereals, snacks, and protein crisps.
• Clextral: French twin-screw extruder specialist with deep presence in food, pet food, and aquafeed — directly comparable product set (twin-screw extruders, dryers) and overlapping customers to Wenger's Food, Pet Food, and Aquatic Feed segments.

Regional players

• Tianjin Jiangnan Extrusion Equipment: Chinese extrusion equipment manufacturer competing primarily in the domestic and Asian feed and snack markets; relevant regional comparable as extrusion capacity migrates toward Asia.

Emerging players

• Forni Rizzato: Niche Italian extrusion and drying equipment builder focused on pet food and snack production; comparable niche product overlap with Wenger's pet food and treat extrusion systems.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks6 records

Key highlights6 records

Customer concentration

• Xx.com/wengermfg
• YouTubeyoutube.com/user/WengerManufacturing
• Facebookfacebook.com/wengermfg
• LinkedInlinkedin.com/company/wenger-manufacturing-inc-

Revenue estimate

Valuation estimate

Number of profiles

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Wenger Manufacturing, Inc.