PaperFoam

What PaperFoam does

PaperFoam is a Netherlands-headquartered (Barneveld) manufacturer of patented, biobased custom packaging sold to enterprise customers across consumer electronics, cosmetics, medical devices, and food/dry goods. The core PaperFoam® material is produced via a proprietary injection molding process from industrial starch, natural fibers, water, and a proprietary premix, baked at approximately 400°F (204°C) in product-specific aluminum molds. The resulting material is 100% compostable, biodegradable, and recyclable in standard paper streams, certified by TÜV OK Biobased (4-star), USDA, UL Environment (99% fiber recovery), EN13432, ASTM D6868, TÜV OK Compost and OK Compost HOME, ISEGA, ISO 9001, FSC, and a Cradle to Cradle Quality Statement.

The portfolio has expanded beyond the core material into PaperFoam Plus (heavy-duty EPS replacement tested to 5 kg drops, launched March 2024), the RedFroq egg packaging sub-brand, the PaperFoam Splint medical device, and specialty offerings such as the PaperFoam Brick emergency shelter prototype and Beyond Life biodegradable urns. Named enterprise customers include Burt's Bees, Fairphone, T-Mobile, iZettle, Veuve Clicquot, Cox Communications, Kipster, Nobel Biocare, Toly, Half Magic, Jägermeister, Schwarzkopf, Flonase, and Körber Pharma, with co-development partnerships spanning Toly (beauty), the University of Wageningen (EU-funded 2022 project), Medicon/Indivisual (medical disposables), and Veuve Clicquot (champagne packaging).

PaperFoam generates revenue through custom, quote-based sales of mold-specific packaging under multi-year enterprise contracts, with pricing not publicly disclosed. The company operates five production facilities (Netherlands HQ, USA/Leland NC, Malaysia/Penang, Czech Republic, China) and sells through direct regional offices in Europe, Asia, and the United States, supplemented by local sales agents and a San Francisco experience center. R&D, mold manufacturing, and packaging design are concentrated at the Barneveld headquarters, and the company has secured over €500,000 in EU/regional grant funding (announced October 2024) for EPS alternative development.

Name

PaperFoam

Legal name

PaperFoam

Website

https://paperfoam.com

Company type

Private

Founded year

2003

Operating status

Operating

Headcount range

101–250 employees

Short description

PaperFoam is a Netherlands-based manufacturer of patented, biobased injection-molded packaging made from industrial starch, natural fibers, and water, serving enterprise customers across electronics, cosmetics, medical devices, and food industries via five global production facilities.

Ownership category

akta.pro rank

Product category

Sustainable Molded Packaging

NAICS

Converted Paper Product Manufacturing (3222), Corrugated and Solid Fiber Box Manufacturing (322211)

SIC

Converted Paper & Paperboard Prods (No Contaners/Boxes) (2670), Paperboard Containers & Boxes (2650)

akta.pro industry

PRIMARYIMALAMAB

Compostable & Bio-Based Packaging (PLA/PHA, Starch Blends, Cellulose Films)

Industrials, Manufacturing & Construction/Packaging & Containers/Sustainable Packaging Solutions

SECONDARYIMAMALAI

Bio-based Packaging Materials (molded fiber, bio-barrier coatings, compostables)

Industrials, Manufacturing & Construction/Paper & Forest Products/Biomaterials & Bio-based Products

SECONDARYIMAEAOAB

Biodegradable Packaging Materials (films, trays, foams)

Industrials, Manufacturing & Construction/Chemicals & Industrial Materials/Biodegradable Materials

SECONDARYIMALAFAC

Paper-Based Protective Packaging (Kraft Paper, Honeycomb, Molded Pulp)

Industrials, Manufacturing & Construction/Packaging & Containers/Protective & Transport Packaging (Foam, Dunnage, Pallets, Crates)

Keywords

• Biobased packaging solutions
• Compostable molded packaging
• Sustainable protective packaging
• Custom injection molded packaging
• Paper recyclable packaging materials

Headquarters

HQ city

Barneveld

HQ country

Netherlands

HQ region

Europe

Offices5 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Supply Chain, Operations, Personnel, Technology or R&D, Marketing or Sales, Infrastructure

Revenue model

1. Custom Sustainable Packaging Sales: PaperFoam designs and manufactures custom biobased packaging solutions for various industries. Revenue is generated through the sale of custom injection-molded packaging products made from their proprietary PaperFoam material. The company produces parts in their own facilities and serves customers worldwide.

Pricing tiers

Go-to-market motion1 record

Distribution channels3 records

Marketing channels5 records

Core offering

PaperFoam designs and manufactures custom biobased packaging made from industrial starch, natural fibers, water, and a proprietary premix, formed into bespoke shapes using patented injection molding technology at approximately 204°C. The resulting packaging is 100% compostable, biodegradable, and recyclable with paper, serving consumer electronics, cosmetics, medical devices, and food/beverage brands worldwide through its own production facilities in the Netherlands, USA, Malaysia, China, and Czech Republic.

Product overview

PaperFoam is a #1 sustainable packaging company offering biobased and compostable packaging solutions. The core product is PaperFoam®, a patented injection-molded packaging material made from industrial starch, natural fibers, and water. PaperFoam Plus extends the portfolio as a heavy-duty alternative to expanded polystyrene (EPS) for heavier products. The company also operates RedFroq as a sub-brand focused on egg packaging. Through the Toly partnership, PaperFoam provides beauty and cosmetics packaging solutions. Specialty offerings include medical splints and emergency shelter prototypes. All products are designed to be 100% compostable, paper-recyclable, and biodegradable, reducing carbon footprint by up to 90% compared to traditional packaging materials.

Differentiator

Problem solved

Functional benefit

Brands

• RedFroq: Egg packaging brand offering sustainable, eye-catching egg packaging solutions in standard and custom designs.
• PaperFoam Plus

Products and services

• PaperFoam® Biobased Packaging

Quantifiable outcome

• 90% carbon footprint reduction compared to traditional packaging
• +4 more outcomes

Named customers27 records

Segments5 records

Ideal customer profiles4 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

19 partnerships are on record, tiered core and minor.

• European and Regional Consortium (Barneveld, Doorn, Ede, Enschede)coreStrategic or Co-development Partner · 17 October 2024Over half a million euro grant awarded for development of biologically recyclable alternative to EPS (expanded polystyrene) packaging materials based on starch foam.
• University of WageningencoreStrategic or Co-development Partner · 10 January 2022Cooperative R&D project with Dutch companies and the University of Wageningen, partly funded by the EU. Project aims to reduce carbon footprint and develop stronger material for heavier consumer goods packaging.
• ProplastminorChannel Partner/ Reseller/ Distributor · 9 June 2015Italian partner for PaperFoam material seminars and market development in Italy.
• Graziani PackagingminorChannel Partner/ Reseller/ Distributor · 9 June 2015Italian packaging partner for PaperFoam technology distribution in Italian market.
• TolycoreStrategic or Co-development PartnerStrategic partnership for transforming beauty product packaging into sustainable solutions. Combines Toly's global commercial reach and sustainability strategy with PaperFoam's injection molding technology to introduce innovative eco-friendly products including pots, palettes, dropper packaging, inlays, and refill systems.
• MediconminorStrategic or Co-development PartnerCollaboration to develop bio-based medical packaging solution for contact lenses, featuring moulded tray design with hinged structure for secure placement and easier clinical handling.
• IndivisualminorStrategic or Co-development PartnerCollaboration partner in medical packaging development project for contact lenses with Medicon.
• Cox CommunicationscoreStrategic or Co-development PartnerJoint venture with Veritiv and Cox Communications for user-friendly, paper recyclable packaging solutions. Cox mini box and set-top box packaging won Ameristar 2017 award, reducing helpdesk support costs.
• VeritivcoreChannel Partner/ Reseller/ DistributorDistribution and partnership with Veritiv for PaperFoam packaging solutions in North American market, particularly for Cox Communications packaging.
• KVELL (Waterdrop)coreStrategic or Co-development PartnerDesign partnership to create award-winning Waterdrop sustainable microdrink packaging. Won Dieline 2017 award in sustainable category.
• Frima (Denmark)coreStrategic or Co-development PartnerPartnership with Frima to replace EPS ice cream cone trays with PaperFoam sustainable alternative, achieving 96% CO2 reduction and winning Bio-Based Product of the Year 2017 award.
• EPEA (EPEA Internationale Umweltforschung)coreTechnology or IntegrationCradle to Cradle certification partner who conducted extensive research on PaperFoam material composition, testing raw materials and reusability according to Cradle to Cradle certification program.
• Van Houtum BVminorStrategic or Co-development PartnerInitiated Cradle to Cradle development cooperation for packaging fully recycled within paper waste stream.
• PKG PackagingminorChannel Partner/ Reseller/ DistributorWest coast USA sales partner for Plantronics PaperFoam packaging development.
• University of Applied Sciences WindesheimminorStrategic or Co-development PartnerResearch partnership to develop PaperFoam Splint for medical applications, enabling faster application (5+ minutes faster than conventional splints) and X-ray compatibility.
• Veuve ClicquotcoreStrategic or Co-development PartnerPartnership with French design agency Cedric Ragot to create Naturally Clicquot, the world's first biodegradable Champagne packaging with isothermal properties keeping bottle cool for up to 2 hours.
• Cedric Ragot Design AgencyminorStrategic or Co-development PartnerFrench design agency partner for Veuve Clicquot Naturally Clicquot packaging design project.
• RLC Packaging GroupminorStrategic or Co-development PartnerPartnership for One Up dispenser with PaperFoam tube interior, winning German Packaging Award for functionality and convenience.
• Plastic Soup FoundationminorGTM or Marketing PartnerPaperFoam is a proud supporter of Plastic Soup Foundation and their campaigns against microplastics and plastic pollution.

Scale indicators7 records

Recent moves7 records

Expansion highlights6 records

Direct peers

• Ranpak: Ranpak is a direct peer producing paper-based protective and cushioning packaging solutions, including molded fiber and PaperFoam-competitive protective inserts, for e-commerce, electronics, and industrial customers. The overlap in protective-packaging positioning and target verticals (electronics, foodservice, shipping) makes it the closest like-for-like public comparable.

Broad incumbents

• Smurfit Kappa: Smurfit Kappa is a global paper-based packaging incumbent serving FMCG, e-commerce, and industrial customers with corrugated, molded fiber, and protective solutions. It overlaps with PaperFoam in sustainable fiber-based protective packaging but at much greater scale and broader product portfolio.
• Huhtamaki: Huhtamaki is a global food and consumer-goods packaging incumbent with molded fiber egg cartons, foodservice, and flexible packaging lines that compete in the same retail, foodservice, and egg-packaging segments as PaperFoam's RedFroq and food-grade PaperFoam products.
• Mondi: Mondi is a European paper and packaging incumbent with corrugated, kraft paper, and protective packaging lines. It overlaps with PaperFoam in paper-recyclable protective solutions for consumer electronics and industrial applications, particularly across European enterprise customers.
• Sonoco: Sonoco operates a Paperboard & Protective Solutions segment (including Eviosys, formerly KTM Industries/Eviosys) that produces molded fiber and paper-based protective packaging. Sonoco competes with PaperFoam Plus in protective inserts and with PaperFoam generally in molded fiber protective solutions.
• Sealed Air: Sealed Air is a global protective packaging incumbent (Bubble Wrap, Instapak, Cryovac) competing head-on with PaperFoam Plus in protective cushioning for electronics and shipping. Its recent pivot toward sustainable and paper-based formats (e.g., PaperBubble, recycled-content foams) directly targets PaperFoam's value proposition.
• Pactiv Evergreen: Pactiv Evergreen is a foodservice and food packaging incumbent producing paper-based cartons, molded fiber egg cartons, and foodservice containers that overlap with PaperFoam's RedFroq and food-grade sustainable packaging lines. It is a relevant comparable in food-contact sustainable packaging.
• Westrock: WestRock is a major paper and packaging incumbent with corrugated and consumer packaging divisions serving similar enterprise end-markets (cosmetics, electronics, foodservice). Its scale in paperboard converting and protective formats makes it a relevant comparator for PaperFoam's enterprise customer overlap.

Emerging players

• BioPak: BioPak is an emerging player in compostable foodservice and consumer packaging using bagasse, PLA, and FSC-certified paper, primarily across APAC and Europe. It overlaps with PaperFoam's compostable food-contact positioning and certifications, though it focuses on foodservice where PaperFoam has lighter exposure.
• Ecovative Design: Ecovative (and its mycelium packaging brand Forager) is an emerging player in mycelium-based protective and consumer packaging with certifications and design partnerships (e.g., with Dell and IKEA). It represents the next-generation biobased alternative competing for the same sustainability-led enterprise RFPs PaperFoam targets.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat5 records

Key risks4 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/PaperFoam
• LinkedInlinkedin.com/company/paperfoam

Compliance11 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Subsidiaries4 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about PaperFoam