Airworthy Aerospace Industries Incorporated

What Airworthy Aerospace Industries Incorporated does

Airworthy Aerospace Industries Incorporated is a privately held, family-owned aviation interiors manufacturing and MRO company headquartered in Hudson, Wisconsin, operating additional facilities in Coral Springs, Florida, and Grand Prairie, Texas. Founded in 2000 and led by Founder/CEO Jim Rouleau and VP/General Manager Alex Rouleau, the company serves commercial airlines, aircraft leasing companies, and MRO facilities through four interconnected divisions: a Fabrication Division (carpet and non-textile flooring, recognized as the largest such fabricator in North America), Interiors MRO (FAA Part 145 approved repair and refurbishment of sidewalls, bin doors, ceiling panels, galleys, lavatory doors, seats, and monuments), Trolleys MRO (full refurbishment across multiple trolley OEMs), and Monuments Repair (galleys, closets, partitions, and video control centers for Boeing, Airbus, Bombardier, and Embraer aircraft). The company also manufactures FAA 8130-approved replacement seat covers compliant with FAR Part 25 flammability standards and offers specialized wheel and brake MRO, particularly for Embraer and corporate jet platforms.

The underlying technology stack centers on physical automation and precision fabrication: two new laminating machines, fully-automated production lines across flooring, seating, galley, and thermoforming divisions, and advanced laser systems for mapping and cutting. DER (Designated Engineering Representative) and DAR (Designated Airworthiness Representative) support services enable in-house certification and modification work — a regulatory capability that is a hard prerequisite for legally authorized interior MRO work in the United States. No AI/ML capabilities, software platforms, or data-driven products are disclosed.

Commercially, Airworthy operates a direct B2B enterprise field sales model with inside sales support, targeting airlines, leasing companies, and MROs of all sizes. Revenue streams are split between one-time product sales (custom flooring programs, seat covers, galley inserts) and professional services (repair, overhaul, refurbishment, and certification fees). Pricing is not publicly disclosed, with quotes handled via [email protected] and online payments available for existing customers. The company claims North American primary operations with a stated 'global provider' positioning, supported by multi-channel marketing (LinkedIn, Facebook, YouTube, Twitter, corporate website). There is no evidence of external institutional investment, no disclosed revenue figures, and no public stock listing — the business appears to be bootstrapped and family-controlled since founding.

Name

Airworthy Aerospace Industries Incorporated

Legal name

Airworthy, Inc.

Website

https://airworthy.aero

Company type

Private

Founded year

2000

Operating status

Operating

Headcount range

101–250 employees

Short description

Airworthy Aerospace Industries is a privately held, FAA Part 145 certified aviation interiors manufacturer and MRO provider operating from Wisconsin, Florida, and Texas, serving commercial airlines, leasing companies, and MROs with aircraft carpet and non-textile flooring fabrication, interior repair and refurbishment, trolley MRO, and monuments repair.

Ownership category

akta.pro rank

Product category

Aviation Interior MRO and Fabrication

NAICS

Other Aircraft Parts and Auxiliary Equipment Manufacturing (336413), Aerospace Product and Parts Manufacturing (33641)

SIC

Aircraft Parts & Auxiliary Equipment, Nec (3728), Aircraft & Parts (3720)

akta.pro primary industry

Interiors MRO (Cabin Refurbishment & IFE) (IMABALAH)

akta.pro secondary industries

Aerospace Interior Materials & Components (Cabin) (IMABANAI), Modifications, STC & Retrofit Integration (IMABALAM), Component MRO (LRU/Rotables, Hydraulics, Pneumatics) (IMABALAD), Interior Structural Components (Floor Beams, Seat Tracks, Frames) (IMABAEAJ)

Keywords

• Aircraft interior fabrication
• FAA Part 145 repair
• Aircraft flooring manufacturing
• Commercial MRO services
• Trolley refurbishment services

Headquarters

HQ city

Hudson

HQ country

United States

HQ region

North America

Offices3 records

Markets served

GTM type

B2B

Offering type

Services

Cost components

Personnel, Operations, Technology or R&D, Infrastructure, Supply Chain, Marketing or Sales

Revenue model

1. Fabrication Services: Custom aircraft flooring fabrication including carpet and non-textile flooring (NTF). Revenue generated through one-time product sales and customized aircraft flooring programs.
2. Interiors MRO Services: Design integration, modification, repair, and certification services for aircraft interiors. Includes seat repair, overhead bin repair, sidewall panel refurbishment, galley repairs, and wheel/brake overhaul. Revenue generated through service fees for repair, overhaul, and refurbishment work.
3. Trolley MRO Services: Full refurbishment, repair, overhaul, composite services, deep cleaning, onsite support, and spare parts for airline trolleys. Revenue from service contracts and parts sales.
4. Seat Cover Manufacturing: Design and development of replacement seat covers with FAA 8130 Airworthiness approval. Includes certification and modification services.

Go-to-market motion1 record

Distribution channels2 records

Marketing channels6 records

Core offering

Airworthy Aerospace Industries Incorporated is an FAA Part 145 certified manufacturing and MRO company that fabricates aircraft carpet and non-textile flooring and performs design integration, repair, overhaul, refurbishment, and certification services for aircraft interiors (sidewall panels, bin doors, ceiling panels, class dividers, galleys, lavatory doors, seats, wheels/brakes, and trolleys) for airlines, leasing companies, and MRO facilities.

Product overview

Airworthy Aerospace Industries Incorporated operates as a multifaceted manufacturing and design company offering four interconnected divisions: Fabrication Division (aircraft carpet and non-textile flooring), Interiors MRO (repair/refurbishment services), Trolleys MRO (trolley maintenance), and Monuments Repair. The Fabrication Division supplies raw flooring materials and seat covers, which are supported by the Interiors MRO division for installation and repair services. The Trolleys MRO division provides independent maintenance for airline equipment. Together, these divisions serve airlines, leasing companies, and MROs with world-class interior solutions.

Differentiator

Problem solved

Functional benefit

Products and services

• Fabrication Division (Aircraft Carpet and Non-Textile Flooring) Custom aircraft flooring fabrication services producing aircraft carpet and non-textile flooring (NTF), recognized as the largest and most technologically advanced carpet and NTF fabricator in North America, supporting airlines, MRO facilities, and rail customers.
• Interiors MRO (Repair, Overhaul, and Refurbishment) FAA Part 145 approved repair and refurbishment services for aircraft interiors covering sidewall panels, overhead bin doors, ceiling panels, class dividers, galleys, lavatory doors, and seat repair, with composite component repair and powder coating capabilities.
• Trolleys MRO Full FAA Part 145 approved maintenance, refurbishment, repair, overhaul, composite services, deep cleaning, and spare parts for airline trolleys from manufacturers including Safran, Zodiac Aerospace, Driessen, Iacobucci, Egret, Diethelm Keller, Bucher, and Korita.
• Monuments Repair Repair services for aircraft interior monuments including galleys, closets, partitions, and video control centers supporting Boeing, Airbus, Bombardier, and Embraer commercial aircraft.
• Seat Cover Manufacture Design and manufacture of replacement aircraft seat covers in leather, faux leather, and fabric with FAA 8130 Airworthiness approval tags and FAR Part 25 flammability and toxicity compliance.
• Wheels and Brakes Service FAA certified inspection, repair, and overhaul services for aircraft wheels, specializing in CRJs (Bombardier), Embraer aircraft, and corporate jets.

Quantifiable outcome

• Reduces total cost of ownership through customized aircraft flooring programs

Segments4 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature6 records

Partnerships

Twelve partnerships are on record, tiered minor and core.

• SafranminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division. Over two decades of experience servicing Safran equipment.
• Zodiac AerospaceminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division.
• DriessenminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division.
• IacobucciminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division.
• EgretminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division.
• Diethelm KellerminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division.
• BucherminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division.
• KoritaminorOthersTrolley equipment manufacturer whose products are serviced by Airworthy's trolley MRO division.
• BoeingcoreOthersAirworthy's monuments division supports interior products for Boeing commercial aircraft.
• AirbuscoreOthersAirworthy's monuments division supports interior products for Airbus commercial aircraft.
• BombardierminorOthersAirworthy's monuments division supports interior products for Bombardier aircraft including CRJ series.
• EmbraerminorOthersAirworthy's monuments division supports interior products for Embraer aircraft. Also specializes in repair and overhaul of Embraer wheels.

Scale indicators3 records

Recent moves7 records

Expansion highlights6 records

Broad incumbents

• Jamco Corporation: Major aircraft interior manufacturer of galleys, lavatories, and monuments; overlaps Airworthy's monuments and galley products but at OEM linefit scale.
• Duncan Aviation: Full-service MRO offering aircraft interior refurbishment, completions, and component overhaul, overlapping Airworthy's interiors and completion services in the business-jet segment.
• Collins Aerospace: Broad aerospace supplier with an extensive interiors portfolio (seating, galleys, panels) and aftermarket services overlapping Airworthy's interiors segment.
• Safran Cabin: Global maker of aircraft galleys, trolleys, and cabin interiors whose trolley equipment Airworthy services; a much larger incumbent with overlapping interiors scope.

Direct peers

• Tapis Corporation: Supplies and fabricates FAA-certified aircraft interior materials including seat covers, upholstery, and cabin surfaces, closely comparable to Airworthy's fabrication and seat cover manufacturing.
• HAECO Cabin Solutions: Provides aircraft cabin refurbishment, seating, and interior integration/MRO services to airlines, mirroring Airworthy's cabin interior repair and modification offering at larger scale.
• Lantal Textiles: Manufactures aircraft carpets, seat covers, and cabin textiles for airlines, directly comparable to Airworthy's flooring fabrication and seat cover lines.
• InTech Aerospace: US-based FAA Part 145 aircraft interiors MRO specializing in seat, sidewall, and cabin component repair and refurbishment, directly overlapping Airworthy's Interiors MRO division.

Regional players

• West Star Aviation: US MRO offering aircraft interior refurbishment and cabinetry alongside airframe services, overlapping Airworthy's interiors work in adjacent aircraft segments.

Emerging players

• Global Aviation Technologies: Niche FAA-certificated interior components and STC/modification provider serving airlines, comparable to Airworthy's interior components and DER/DAR modification work.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat5 records

Key risks5 records

Key highlights6 records

Customer concentration

• Xx.com/airworthyaero
• YouTubeyoutube.com/channel/UCg69p8KpqIz1TcX9WfaIqPA
• Facebookfacebook.com/airworthy.aerospace
• LinkedInlinkedin.com/company/airworthy-aerospace-industries-incorporated

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles2 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Airworthy Aerospace Industries Incorporated