Havel metal foam
Havel metal foam GmbH is a Brandenburg-based German manufacturer of aluminum and zinc foam panels, sandwiches, and 3D-shaped components, produced via a proprietary powder metallurgy process for industrial customers in automotive, railway, defence, shipbuilding, wind energy, and mechanical engineering.
- Company typePrivate
- Founded-
- HeadquartersBrandenburg, Germany
- Headcount11–50
- GTM typeB2B
- OfferingHardware or Manufacturing
What Havel metal foam does
Havel metal foam GmbH is a German private limited company headquartered in Brandenburg an der Havel that develops and produces metallic foam products, primarily aluminum and zinc foam, for industrial customers across mobility and infrastructure sectors. The company operates a proprietary powder metallurgy process using infrared ovens with titanium hydride (TiH2) as a foaming agent, enabling it to manufacture four distinct aluminum foam technologies in series production at a stated annual capacity of 500,000 square meters. Its core product portfolio is sold under the Havel Lite® brand and includes aluminum foam panels, steel-aluminum (SAS) and aluminum-aluminum (AAS) sandwiches with purely metallic bonds, three-dimensional shaped elements, foamed profiles, zinc foam tubes and panels, and specialized applications such as TÜV-certified underrun protection for commercial vehicles and battery enclosures for electric vehicles.
The company's core technical differentiator is its powder metallurgy process, which produces metallic bonds between foam cores and cover sheets without adhesives, yielding products that are non-flammable per DIN EN 45545-2 (HL3 rating), weldable, machinable, and 100% recyclable at densities around 0.5 g/cm³. Manufacturing capabilities include continuous furnaces for profiles up to 6 metres in length and a CNC portal milling machine handling panels up to 2.95 m by 1.45 m. Specialized products extend the portfolio into a patented copper-aluminum antibacterial surface system, the MF UFS G1 hybrid underrun protection device, and Havellux® open-porous aluminum foam.
Havel metal foam operates a direct enterprise field sales model with custom project-based quoting, taking customers from design through prototyping to series production without publicly disclosed pricing. Target verticals include automotive, railway industry, defence and security, shipbuilding, wind energy, and mechanical engineering, with named customers including Audi for an aluminum foam crash absorber in the Audi Q7 and Ostermann und Sohn GmbH for commercial vehicle underrun protection development. The company is managed by two Managing Directors (Friedrich Schuller and Dr. Max Iann) and collaborates with research and validation partners including Fraunhofer IWU, Technische Hochschule Brandenburg, MPA Dresden, MFPA Leipzig, and Beschussamt Mellrichstadt. It has received innovation-program funding from the European Social Fund and the State of Brandenburg.
Havel metal foam firmographics
Firmographics- Name
- Havel metal foam
- Legal name
- Havel metal foam GmbH
- Website
- https://havel-mf.com
- Company type
- Private
- Operating status
- Operating
- Headcount range
- 11–50 employees
- Short description
- Havel metal foam GmbH is a Brandenburg-based German manufacturer of aluminum and zinc foam panels, sandwiches, and 3D-shaped components, produced via a proprietary powder metallurgy process for industrial customers in automotive, railway, defence, shipbuilding, wind energy, and mechanical engineering.
- Ownership category
- akta.pro rank
Havel metal foam industry classification
Industry- Product category
- Advanced Metallic Foam Materials
- NAICS
- Other Fabricated Metal Product Manufacturing (3329)
- SIC
- Miscellaneous Fabricated Metal Products (3490)
- akta.pro primary industry
- Additive Manufacturing for Metals (Metal 3D Printers & Post-Processing) (IMAHADAG)
- akta.pro secondary industry
- Foam Conversion & Fabrication (Cutting, Laminating, CNC, Packaging Inserts) (IMANAIAJ)
Keywords
Where Havel metal foam is headquartered
LocationHeadquarters
- HQ city
- Brandenburg
- HQ country
- Germany
- HQ region
- Europe
Offices1 record
Markets served
Havel metal foam business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Operations, Supply Chain, Technology or R&D, Personnel, Infrastructure, Marketing or Sales
Revenue model
- Metal foam materials and components: Sale of aluminum foam materials, panels, sandwiches, 3D shaped elements, and customized metal foam components for industrial applications. Products include pure aluminum foam plates, SAS and AAS sandwiches, zinc foam products, foamed profiles, and 3D-sandwiches. Pricing and delivery times are provided upon request, indicating project-based/custom quoting.
- Custom manufacturing services: From design through prototyping to series production, Havel metal foam offers complete custom manufacturing services tailored to customer requirements.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom quotation-based pricing |
Go-to-market motion1 record
Distribution channels1 record
Marketing channels3 records
Havel metal foam product offering
Product offeringCore offering
Havel metal foam GmbH is a German manufacturer of aluminum and zinc foam components, panels, sandwiches, 3D shaped elements, and 3D-sandwiches produced through a proprietary powder metallurgy process using infrared ovens. The company offers custom manufacturing services from design and prototyping through series production for industrial customers in mobility, defense, railway, shipbuilding, wind energy, and mechanical engineering.
Product overview
Havel metal foam GmbH is a German manufacturer specializing in metallic foam products under the Havel Lite® brand, producing aluminum and zinc foam materials in four different foam technologies for series production. The product portfolio centers on the Havel Lite® core brand encompassing aluminum foam panels, sandwiches (SAS with steel cover layers and AAS with aluminum cover layers), 3D shaped elements, foamed components, and 3D-sandwiches. Supporting products include zinc foam (Havellux® for open-pore applications), the MF UFS G1 underrun protection device, battery boxes for electric vehicles, and antibacterial safety equipment with copper surfaces. All products utilize powder metallurgy manufacturing with infrared ovens, enabling densities around 0.5 g/cm3 with 100% recyclability and non-flammable properties. Target industries include automotive, railway, defense, shipbuilding, wind energy, and mechanical engineering.
Differentiator
Problem solved
Functional benefit
Brands
- Havel Lite®: Product brand for aluminum foam sandwiches (SAS and AAS), aluminum foam panels, 3D shaped elements, foamed components, and zinc foam products.
- Havellux®
- MF UFS G1
Products and services
- Havel Lite® Aluminum Foam Panels
Quantifiable outcome
- 30% weight savings compared to pure aluminum in mechanical engineering applications
- +4 more outcomes
Companies that use Havel metal foam
Customer profileNamed customers2 records
Segments7 records
Ideal customer profiles6 records
Havel metal foam technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
Havel metal foam partnerships and signals
Strategic signalPartnerships
Eight partnerships are on record, tiered core.
- Fraunhofer IWUcoreMaterial testing and research partner for aluminum foam development. Fraunhofer IWU provides material inspections, tests, and technical validation for Havel metal foam products.
- Technische Hochschule BrandenburgcoreUniversity partner for material research and development activities.
- MPA DresdencoreMaterial testing and certification partner for product validation.
- Beschussamt MellrichstadtcoreTesting facility for ballistic and safety equipment certification.
- Ostermann und Sohn GmbHcoreCollaborative development of MF UFS G1 underrun protection device in steel-aluminum foam hybrid construction for commercial vehicles.
- BlueS / KUKA Systems GmbHcoreProject study collaboration on railway hood development for fast trains.
- MFPA Leipzig GmbHcoreResearch partner in railway industry project study.
- Voith Engineering Services GmbHcoreEngineering partner in road & rail railway hood development project.
Scale indicators3 records
Recent moves6 records
Expansion highlights6 records
Havel metal foam competitors and assessment
Company assessmentDirect peers
- m.pore GmbH: German specialist in precision metal foams and sintered porous metals, competing for the same DACH industrial, automotive, and filtration use cases.
- Ultramet: California-based advanced materials manufacturer of refractory and open-cell metal foams used in defense, aerospace, and industrial heat-exchange applications — comparable high-end metal-foam specialist.
- ERG Materials & Aerospace: US-based producer of Duocel® open-cell metal foams for aerospace, defense, and industrial thermal/filtration — overlapping material-science category and similar lightweight / energy-absorption value proposition.
- Cymat Technologies: Canadian-listed manufacturer of stabilized aluminum foam (SmartMetal / Alusion) targeting automotive crash, military and architectural end-uses — the closest publicly traded analog to Havel's aluminum-foam sandwich business.
- Alulight International: European (Belgium/Italy) aluminum foam manufacturer supplying panels and components for automotive, railway, and building applications — directly comparable product mix and customer verticals to Havel.
Broad incumbents
- Constellium: Tier-1 European supplier of advanced aluminum rolled and extruded products to automotive and aerospace — competes for lightweighting platform nominations, including EV battery enclosures.
- Novelis: World's largest producer of flat-rolled aluminum, supplying automotive body sheets and battery enclosures — alternative incumbent lightweight material competing for OEM design wins.
- Hexcel: US composites manufacturer (carbon fiber, honeycomb cores) supplying aerospace and automotive lightweighting — competing substitute category for structural sandwich applications.
- 3A Composites: Global manufacturer of composite and aluminum sandwich panels (e.g., ALUCOBOND®) for transportation and architecture — competes in the same lightweight-panel sockets but with composite cores rather than metal foam.
Emerging players
- Covestro: German high-performance materials producer with engineered foams, composites, and PC blends for automotive lightweighting — adjacent material category rather than direct metal-foam overlap.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
Havel metal foam social profiles
Digital presenceHavel metal foam financial estimates
Financial estimateRevenue estimate
Valuation estimate
Havel metal foam leadership team
Management profileNumber of profiles
Profiles2 records
Havel metal foam funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Havel metal foam M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Havel metal foam
What does Havel metal foam do?
Havel metal foam GmbH is a German manufacturer of aluminum and zinc foam components, panels, sandwiches, 3D shaped elements, and 3D-sandwiches produced through a proprietary powder metallurgy process using infrared ovens. The company offers custom manufacturing services from design and prototyping through series production for industrial customers in mobility, defense, railway, shipbuilding, wind energy, and mechanical engineering.
Is Havel metal foam a public or private company?
Havel metal foam is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was Havel metal foam founded?
Havel metal foam was founded in -1. It employs 11 to 50 people.
Where is Havel metal foam based?
Havel metal foam is headquartered in Brandenburg, Germany, in the Europe region.
How does Havel metal foam make money?
Two revenue lines are on record. Metal foam materials and components are the primary driver. The others are custom manufacturing services.
Who are Havel metal foam's main competitors?
Direct peers on record are m.pore GmbH, Ultramet, ERG Materials & Aerospace, Cymat Technologies and Alulight International. Broad incumbents are Constellium, Novelis, Hexcel and 3A Composites. Covestro is listed as an emerging player.
Does Havel metal foam have an API?
No public API is recorded for Havel metal foam.
What industry is Havel metal foam in?
Havel metal foam's product category is Advanced Metallic Foam Materials. Its primary akta.pro industry code is IMAHADAG, Additive Manufacturing for Metals (Metal 3D Printers & Post-Processing), with a secondary code of IMANAIAJ, Foam Conversion & Fabrication (Cutting, Laminating, CNC, Packaging Inserts). Its NAICS code is 3329 and its SIC code is 3490.