DBL Design
DBL Design is a veteran-owned severe-duty truck conversion specialist based in Hurst, Texas, converting Ford, Chevrolet, and Dodge medium-duty trucks with super single wheels, proprietary axles, 6x6 drivetrains, and military-grade components for fleet, military, fire/rescue, and expedition customers across 50+ countries.
- Company typePrivate
- Founded2013
- HeadquartersHurst, United States
- Headcount51–100
- GTM typeB2B
- OfferingHardware or Manufacturing
What DBL Design does
DBL Design is a U.S.-based, veteran-owned supplier of severe-duty truck conversions, wheels, and drivetrain components, headquartered in Hurst, Texas. Founded in 2011 by Daniel Little, a 70% disabled wounded veteran, the company specializes in converting medium-duty trucks — primarily Ford F-450 and F-550, Chevrolet 4500/5500/6500, and Dodge 4500/5500 platforms — into military-spec and high-utilization configurations. Its core technology stack centers on super single wheel conversions (replacing dual rear wheels with single wide wheels for improved fuel economy and handling), the proprietary Pro 80 front axle (an 11,000 lb capacity Dana 80-based axle machined to 5-micron tolerance), 6x6 third-axle conversions, CTIS (Central Tire Inflation System), severe-duty brakes (18% improved stopping power), and 6:17 gear ratio conversions for Dana 60/80/300/315 axles. In-house fabrication covers laser-cut steel lift kits, CAD-designed fiberglass fenders, and integration with brand partners including FOX Military (custom shocks), WARN (winches), Bodyguard Bumpers, LiquidSpring (smart suspension), and Continental/Michelin/Goodyear tires.
The business operates three revenue streams: (1) turnkey conversion services performed at the Hurst facility, with 50% deposit on order and balance due on completion; (2) hardware sales via direct international parts shipping and e-commerce (e.g., TPMS units at $105 plus shipping); and (3) an approved dealer and certified installer network across the U.S. and Canada with exclusive dealer pricing and warranty-backed installations. Pricing for conversion packages is quote-based rather than publicly listed, with custom project timelines ranging from 1–2 weeks for smaller projects to 4–8+ weeks for larger builds, and a 10% cancellation/restocking fee on deposits. The customer base spans fire and rescue departments (Green Valley, Wortham, Westlake), military and NATO allied buyers, enterprise fleet operators, overland and expedition builders (Thor Motor Coach), and individual consumers. Over 2,800 conversions have been completed, with wheels deployed in 50+ countries, and the company maintains an active YouTube content channel and SEMA Show presence for demand generation.
DBL Design firmographics
Firmographics- Name
- DBL Design
- Legal name
- DBL Design
- Website
- https://dbldesign.com
- Company type
- Private
- Founded year
- 2013
- Operating status
- Operating
- Headcount range
- 51–100 employees
- Short description
- DBL Design is a veteran-owned severe-duty truck conversion specialist based in Hurst, Texas, converting Ford, Chevrolet, and Dodge medium-duty trucks with super single wheels, proprietary axles, 6x6 drivetrains, and military-grade components for fleet, military, fire/rescue, and expedition customers across 50+ countries.
- Ownership category
- akta.pro rank
DBL Design industry classification
Industry- Product category
- Heavy-Duty Truck Conversions & Parts
- NAICS
- Motor Vehicle Body and Trailer Manufacturing (33621), Motor Vehicle Body Manufacturing (336211)
- SIC
- Truck & Bus Bodies (3713)
- akta.pro primary industry
- Truck Body & Upfitting Manufacturing (Box Bodies/Service Bodies/Cranes/Liftgates) (IMACABAI)
- akta.pro secondary industries
- Specialty Truck Manufacturing (Fire/Rescue/Military-Commercial/Expedition) (IMACABAG), Class 4–6 Medium-Duty Truck Manufacturing (IMACABAB)
Keywords
Where DBL Design is headquartered
LocationHeadquarters
- HQ city
- Hurst
- HQ country
- United States
- HQ region
- North America
Offices1 record
Markets served
DBL Design business model
Business model- GTM type
- B2B
- Offering type
- Hardware or Manufacturing
- Cost components
- Personnel, Supply Chain, Operations, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- Truck Conversion Services: Complete in-house conversion services including super single conversions, 6x6 conversions, right-hand drive conversions, and custom builds. Turnkey solutions from design through installation at their Hurst, TX facility.
- Parts and Components Sales: Sale of super single wheels, tires, gears, brakes, lift kits, fenders, axles, suspension components, and accessories. Products shipped domestically and internationally for self-installation by customers or certified installers.
- Dealer and Installer Network: Dealer network program offering exclusive pricing, marketing support, and customer referrals to certified installers and dealers across the U.S. and Canada.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Unit Pricing | Pay-as-you-go | Tire Pressure Monitor System |
| One time/ perpetual license | Multi-year contract | Custom Conversion Services |
| Other | Pay-as-you-go | Stage 1 Conversion Package |
Go-to-market motion3 records
Distribution channels4 records
Marketing channels6 records
DBL Design product offering
Product offeringCore offering
DBL Design is a manufacturer and installer of severe-duty truck conversions and components for medium-duty trucks (Ford F-450/F-550, Chevy 4500/5500/6500, Dodge 4500/5500). The company produces super single wheels, axles, gears, lift kits, fenders, brakes, and drivetrain components in-house, and provides complete conversion services including super single conversions, 6x6 conversions, and right-hand drive conversions at its Hurst, Texas facility. Products are NATO approved and MIL-SPEC grade, with over 2,800 completed conversions deployed across 50+ countries.
Product overview
DBL Design is a one-stop shop for severe-duty truck conversions and super single wheel systems, specializing in Ford, Chevy, and Dodge medium-duty trucks (F-450/F-550, 4500/5500/6500). The product portfolio centers on Super Single Wheels (forged aluminum, 1-piece and 2-piece, 8,400 lb capacity), paired with Super Single Tires (Continental and Michelin), Lift Kits (in-house manufactured), Fenders (3-layer fiberglass with Gen 1/2/3 options), Severe Duty Brakes (18% improved stopping power), and Gears (6:17 ratio for Dana axles). The core Pro 80 Front Axle (11,000 lb capacity) anchors drivetrain offerings, complemented by premium suspension options including Liquid Spring Smart Suspension and Fox Military Spec Shocks. Conversion services include Super Single Conversions (Stage 1 package), 6x6 Conversions (third powered axle), and Right-Hand Drive Conversions. The accessory lineup includes WARN winches, BodyGuard Bumpers, Winch Hitches, Electric Lockers, Sway Bar Systems, CTIS (Central Tire Inflation System), TPMS, and Internal Double Beadlocks. DBL Design ships parts nationwide and globally to 50+ countries, with over 2,800 completed truck builds.
Differentiator
Problem solved
Functional benefit
Products and services
- Super Single Wheels Forged aluminum super single wheels with 8,400-pound capacity, available in 1-piece and 2-piece configurations with reversible bolt patterns. SAE J1992 validated and DOT/NHTSA approved (Code FXP #03T). Over 11,000 units deployed worldwide. Designed for medium-duty truck owners requiring severe-duty wheel systems.
- Super Single Tires Continental and Michelin super single tires in 335/80R20 and 365/80R20 sizes. Continental offers 7,400-7,600 lb capacity with military-adapted construction; Michelin X Force ZL features military-spec rubber with Finabel Run-Flat Protocol up to 62 miles. Designed for medium-duty trucks and severe-duty applications.
- Lift Kits American-made lift kits manufactured in-house using laser-cut 1036 steel, welded in Texas and powder-coated for weather protection. Available for Ford F-450/F-550, Chevrolet/International, and Dodge medium-duty trucks in various lift heights.
- Fenders Three-layer fiberglass fender flares manufactured in-house via CAD design and 3D printing. Available for Ford F-450/F-550 (Gen 1, 2, 3 styles), Chevrolet 4500/5500, and Dodge 4500/5500. Includes 7-year sun-fade resistant liner and welded headlight support.
- Severe Duty Brakes Up to 18% improved stopping power over stock brakes with cross-drilled and slotted rotors, DD-rated custom composition pads, and racing-inspired technology for heavy-duty Ford F-450/F-550 applications.
- Gears (6:17 Ratio) 6:17 gear ratio conversions for Dana 60, Dana 80, Dana 300, and Dana 315 axles. Optimized for towing performance with super single conversions, restoring effective gear ratio within 3.7% of factory setup. Over 2,040 trucks running DBL Design gears.
- Pro 80 Front Axle Dana 80-based front axle with 11,000 lb capacity, nodular iron housing, forged knuckles, and 6:17, 5:38, or 4:88 gear ratios. Direct bolt-in for Ford F-550 with 35 or 40 spline electronic locker options. Precision-machined to 5 microns.
- Central Tire Inflation System (CTIS) Adjustable tire pressure system with dual Outback Extreme compressors (5 CFM, oil-free, heat-resistant), digital readout with per-corner control, and custom Trelleborg rotary seals from France. Reduces tire wear and enhances fuel efficiency. Functional from extreme cold to desert heat.
- Tire Pressure Monitor System (TPMS) Real-time pressure and temperature monitoring for F-450 and F-550 trucks with solar-powered mobile head unit, screw-on battery sensors (5-year lifespan), expandable to 6 additional sensors for trailers. Price: $105 plus shipping.
- Super Single Conversion Service Stage 1 conversion package replacing dual rear wheels with super single configuration. Includes Continental or Goodyear tires (335/80R20 or 365/80R20), forged aluminum wheels, 2.5 inch lift kit, Fox military shocks, speed correction calibration, and 6:17 gears for Ford. Compatible with 2017-2025 Ford, Chevy 4500/5500/6500, Dodge 4500/5500. Quote-based pricing with 50% deposit.
- 6x6 Conversion Service Conversion service adding a third powered axle for maximum traction and payload capacity. Built for extreme-duty applications including off-road/overlanding, heavy-duty work, and military/emergency vehicles. Engineered for off-road enthusiasts, adventurers, and professionals demanding ultimate capability.
- Right-Hand Drive Conversions Purpose-built RHD conversions for export buyers, postal and utility fleets, and specialty operators. Covers steering, pedals, dash, instrument cluster mirroring, and full electrical integration.
- Fox Military Spec Shocks FOX Military shocks built exclusively for DBL Design. Options include Fox 2.0 Monobody (17,000 lb capacity), Fox 2.0 Nitrogen Bypass (rebuildable for life), and Fox 2.5 23-Way Adjustable Nitrogen Bypass (17,000-22,000 lb, premium off-road performance).
- BodyGuard Bumpers Heavy-duty front bumpers custom manufactured to DBL fender lines (7.5 inch wider and 4.5 inch shorter than standard F250 bumpers). Steel construction with tough finish for challenging conditions.
- WARN SG2 Winch Severe-duty synthetic winch available in 12,000 lb or 15,000 lb capacity. Features 30-second continuous duty cycle, IP-68/IP-69K sealed protection, advanced planetary gear train with 65% noise reduction.
- Winch Hitches Front and rear winch hitch options including F650, F450-F550 rear configurations, and receiver options. Rear hitch rated at 30,000 lb capacity with 3 inch receiver and includes towing hooks.
- Electric Lockers Traction improvement lockers available in Dana 60 front, Pro 80 front, 35 spline, and 40 spline configurations. Dana 300 and Dana 315 lockers for F450, F550, and F600 (2017+) rear differentials are exclusive worldwide from DBL Design.
- Sway Bar Systems Front sway bar 30% stronger than factory with 45 degree turning radius. Rear sway bars include 3 inch built-in lift with three adjustable options. Designed for 2017+ F-250 through F-600 models.
- Forged Aluminum Internal Double Beadlocks Keeps tires secure on rims even at low pressures. Durable construction withstands extreme conditions, ideal for off-road and heavy-duty driving.
- Liquid Spring Smart Suspension Electronic monitoring suspension with load leveling, RideSync, and Tru-Earth Leveling. Features 7 inch front / 8 inch rear axle / 9 inch strut travel. Operational down to -50°F.
Quantifiable outcome
- Up to 18% better braking power compared to stock brakes
- +2 more outcomes
Companies that use DBL Design
Customer profileNamed customers10 records
Segments4 records
Ideal customer profiles4 records
DBL Design technology and API
TechnologyTechnology focussed No
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature6 records
DBL Design partnerships and signals
Strategic signalPartnerships
Seven partnerships are on record, tiered core.
- Bodyguard BumperscoreBodyguard Bumpers is a trusted brand partner supplying heavy-duty steel bumpers for DBL Design super single applications. DBL Design purchases and integrates Bodyguard bumpers (including PAC19D Assault Series and Grid Iron models) as accessories on their conversion builds, resold through their dealer and installer network.
- Warn IndustriescoreWarn Industries supplies severe-duty winches (SG2 series, 12k and 16.5k capacity) integrated into DBL Design bumper and hitch systems. Products feature IP-68/IP-69K sealing and advanced planetary gear trains.
- FOX MilitarycoreFOX Military builds custom shocks exclusively for DBL Design, including Fox 2.0 Monobody, Fox 2.0 Nitrogen Bypass, and Fox 2.5 Nitrogen Bypass 23-Way Adjustable shocks. Engineering collaboration on custom valving and specifications for DBL's severe-duty applications.
- LiquidSpringcoreLiquidSpring smart suspension systems with electronic load leveling, RideSync, and Tru-Earth Leveling offered as upgrade option for DBL Design conversions. Operational from -50°F with 7" front / 8" rear axle / 9" struts travel.
- ContinentalcoreContinental MPT 81 tires (335/80R20 and 365/80R20) offered as super single tire options. Most affordable option with worldwide availability at Continental truck stops. 20-ply sidewall rated for 7,400-7,600 lb capacity.
- MichelincoreMichelin X Force ZL/XZL Plus military-grade tires (335/80R20 and 365/80R20) offered as premium super single tire options. Features Finabel Run-Flat Protocol (up to 62 miles deflated), steel-belted radial construction, and aggressive tread patterns.
- Outback Extreme (Air Compressors)coreOutback Extreme dual air compressors (5 CFM, oil-free, heat-resistant) integrated into DBL Design's Central Tire Inflation System (CTIS). Custom Trelleborg rotary seals from France used for extreme durability.
Scale indicators7 records
Recent moves6 records
Expansion highlights5 records
DBL Design competitors and assessment
Company assessmentDirect peers
- BDS Suspension: BDS manufactures lift kits, coilover systems, and suspension components for light, medium, and heavy-duty trucks and SUVs. Overlaps directly with DBL's lift kits, sway bars, and suspension products for Ford F-450/F-550 and similar platforms.
- Method Race Wheels: Method designs and sells forged and cast aftermarket wheels engineered for off-road and severe-duty trucks. Directly comparable to DBL's super single forged aluminum wheel line in customer, application, and distribution channel.
- aFe Power: aFe Power manufactures performance air intakes, exhausts, drivetrain components, and severe-duty truck parts. Comparable in targeting severe-duty truck enthusiasts and fleets with engineered replacement and upgrade components.
- Carli Suspension: Carli is a leading specialist in severe-duty suspension systems for Ford and Ram HD trucks. Both companies target the same medium-duty severe-duty truck owner seeking off-road capability, payload, and ride quality upgrades through proprietary engineered components.
- Icon Vehicle Dynamics: Icon designs and sells high-end suspension systems, shocks, and component upgrades for trucks and SUVs. Comparable to DBL's super single conversion products in targeting enthusiast severe-duty truck owners with engineered, premium-priced drivetrain and suspension components.
- Reading Truck Body: Reading Truck Body designs, manufactures, and installs truck bodies, upfits, and vocational equipment for commercial fleets. Comparable in the truck upfitting/installation services category for medium and heavy-duty commercial vehicles.
- Fuel Off-Road: Fuel Off-Road produces aftermarket wheels and accessories for trucks, Jeeps, and SUVs with a focus on aggressive styling and severe-duty use. Comparable to DBL in wheel-centric product positioning and truck aftermarket distribution.
- Fab Fours: Fab Fours manufactures heavy-duty steel bumpers, winch mounts, and recovery equipment for trucks and SUVs. Directly comparable to DBL's BodyGuard bumper integration and severe-duty accessory category for medium-duty trucks.
Broad incumbents
- Knapheide: Knapheide is one of the largest North American manufacturers of truck bodies, utility bodies, and commercial vehicle upfits for fleets. Comparable end-customers (fleet, municipal, commercial) but at far broader scale and portfolio depth than DBL's severe-duty niche.
- Warn Industries: Warn is the leading manufacturer of severe-duty winches and recovery equipment and a DBL partner. Comparable in severe-duty component category and dealer distribution for trucks, off-road, and military applications, though Warn's portfolio is far broader than DBL's.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat5 records
Key risks6 records
Key highlights7 records
Customer concentration
DBL Design social profiles
Digital presenceDBL Design financial estimates
Financial estimateRevenue estimate
Valuation estimate
DBL Design leadership team
Management profileNumber of profiles
Profiles8 records
DBL Design funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
DBL Design M&A and investment
M&A and investmentM&A
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about DBL Design
What does DBL Design do?
DBL Design is a manufacturer and installer of severe-duty truck conversions and components for medium-duty trucks (Ford F-450/F-550, Chevy 4500/5500/6500, Dodge 4500/5500). The company produces super single wheels, axles, gears, lift kits, fenders, brakes, and drivetrain components in-house, and provides complete conversion services including super single conversions, 6x6 conversions, and right-hand drive conversions at its Hurst, Texas facility. Products are NATO approved and MIL-SPEC grade, with over 2,800 completed conversions deployed across 50+ countries.
Is DBL Design a public or private company?
DBL Design is a private company. It is classified as founder individual operated bootstrapped and is currently operating.
When was DBL Design founded?
DBL Design was founded in 2013. It employs 51 to 100 people.
Where is DBL Design based?
DBL Design is headquartered in Hurst, United States, in the North America region.
How does DBL Design make money?
Three revenue lines are on record. Truck Conversion Services are the primary driver. The others are parts and Components Sales and dealer and Installer Network.
Who are DBL Design's main competitors?
Direct peers on record are BDS Suspension, Method Race Wheels, aFe Power, Carli Suspension, Icon Vehicle Dynamics, Reading Truck Body, Fuel Off-Road and Fab Fours. Broad incumbents are Knapheide and Warn Industries.
Does DBL Design have an API?
No public API is recorded for DBL Design.
What industry is DBL Design in?
DBL Design's product category is Heavy-Duty Truck Conversions & Parts. Its primary akta.pro industry code is IMACABAI, Truck Body & Upfitting Manufacturing (Box Bodies/Service Bodies/Cranes/Liftgates), with a secondary code of IMACABAG, Specialty Truck Manufacturing (Fire/Rescue/Military-Commercial/Expedition). Its NAICS code is 33621 and its SIC code is 3713.