What X-Hab 3D does

X-Hab 3D is a State College, Pennsylvania-based construction technology company that designs, manufactures, and sells 3D concrete printing (3DCP) systems for residential, commercial, and government end-markets. Founded in 2021 by five co-founders with roots in Penn State's Additive Construction Laboratory (AddCon Lab), the company offers a complete 3DCP ecosystem comprising two core hardware products (the MX3DP mobile expeditionary printer on a continuous-track platform and the FS3DP fixed-site printer), proprietary 5,000-10,000 PSI concrete composite materials that are also compatible with third-party mixes (Sika, Heidelberg), and an integrated Rhino/Grasshopper-based design and printing software with a digital design gallery. Both printer models use a 6-axis robotic arm architecture; the MX3DP adds self-power generation, wireless remote control, quick-release multi-function tool heads, and cold-weather operation validated to -40 degrees F.

The company's business model combines direct quote-based sales of capital equipment (with a rental option) and government R&D contracts. It targets four primary customer segments: U.S. Department of Defense and federal agencies (DARPA, NASA, Maryland Air National Guard), commercial construction firms, residential/affordable housing developers (Habitat for Humanity affiliates, rural Alaskan communities), and research institutions. Pricing is not publicly disclosed; quotes vary by configuration, and delivery lead time is currently 10-12 weeks. Revenue is augmented by SBIR/STTR grants (notably a $1.5M DARPA Phase II and NASA STTR Phase I) and matching grants (HUD $1.2M, Ben Franklin Technology Partners $1M), with a $4M seed round closed in March 2026. The company has demonstrated its technology in sub-arctic Alaska (Nome and Fairbanks), at military bases in Maryland, and in Pennsylvania's first 3D-printed home in Boalsburg, leveraging Penn State's research ecosystem, government procurement channels (AFWERX, DARPA, NASA), and strategic material supply partnerships.

Name

X-Hab 3D

Legal name

X-Hab 3D Inc.

Website

https://xhab3d.com

Company type

Private

Founded year

2021

Operating status

Operating

Headcount range

1–10 employees

Short description

X-Hab 3D is a State College, Pennsylvania-based construction technology company that designs and sells mobile and fixed-site 3D concrete printing systems (MX3DP and FS3DP) along with proprietary concrete composite materials and design software, serving residential, commercial, and government/defense customers.

Ownership category

akta.pro rank

Product category

3D Concrete Printing Systems

NAICS

Other Concrete Product Manufacturing (327390)

SIC

Concrete Products, Except Block & Brick (3272)

akta.pro primary industry

Construction-Scale 3D Printers (Concrete/Building Systems) (IMAAAAAF)

Keywords

• 3D concrete printing
• Construction robotics
• Expeditionary construction equipment
• Concrete printing materials
• Construction automation software

Headquarters

HQ city

State College

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Technology or R&D, Operations, Personnel, Supply Chain, Marketing or Sales, Infrastructure

Revenue model

1. 3D Concrete Printer Hardware Sales: X-Hab 3D manufactures and sells two 3D concrete printing system models: the MX3DP (mobile expeditionary) and FS3DP (fixed-site). Both are sold outright with customizable configurations. Price is quote-based and varies by model and options selected. Delivery lead time is 10–12 weeks. A rental option is also available with the full service and support package.
2. 3D Concrete Printing Materials: Sale of proprietary and third-party-compatible 3D concrete composite mixtures through strategic partners (Central Builders Supply, Meckley's, Happy Valley Blending). Materials are sold locally by partners at competitive prices. The system supports open-market mixes so customers are not locked into a single supplier.
3. Training and Technical Support Services: Comprehensive training program included with printer purchase covering software operation, material mixing, equipment setup, design, safety, and maintenance. Training is co-developed with Penn State. Extended warranty and additional technical services are available for post-sale support.
4. Government R&D Contracts (SBIR/STTR): X-Hab 3D generates revenue through Small Business Innovation Research (SBIR) and Small Business Technology Transfer (STTR) Phase I and Phase II contracts with DARPA and NASA. DARPA Phase II contract valued at approximately $1.5 million for artificial reef materials development. NASA STTR Phase 1 for lunar construction research. DARPA Phase II extended into third year (2025).

Pricing tiers

Go-to-market motion1 record

Distribution channels4 records

Marketing channels7 records

Core offering

X-Hab 3D manufactures and sells mobile and fixed-site robotic-arm 3D concrete printing systems (MX3DP and FS3DP), along with proprietary 3D-printable concrete materials and Rhino/Grasshopper-based parametric design software. Products are sold primarily through direct enterprise field sales to government/defense agencies, commercial construction firms, and affordable housing developers, with a rental option also available for the printer systems.

Product overview

X-Hab 3D offers a complete 3D concrete printing ecosystem comprising three interrelated core products: the MX3DP mobile expeditionary printer (rugged, self-powered, tracked platform for field operations) and FS3DP fixed-site printer (for controlled environments); proprietary 3D concrete printing materials (5,000-10,000 PSI compression strengths, compatible with third-party mixes); and integrated design/printing software (Rhino/Grasshopper-based with real-time monitoring). The ecosystem is complemented by training services (co-developed with Penn State) and 24/7 technical support. The mobile and stationary printer platforms share a common architecture but serve different deployment scenarios, while materials and software are designed to work with both printer types.

Differentiator

Problem solved

Functional benefit

Brands

• MX3DP: Mobile Expeditionary 3D Printer - compact, ruggedized robotic-arm style 3D printer on a continuous track mobile platform
• FS3DP

Products and services

• MX3DP Mobile Expeditionary 3D Printer A compact, ruggedized robotic-arm 3D concrete printer mounted on a continuous-track mobile platform with self-leveling stabilizer arms, hydraulic lift capability, on-board power generation, and wireless tablet remote control. The system is transportable in a standard 20-foot shipping container or on a flatbed trailer, can be set up and operated by 2–3 people, prints structures up to 25 feet high and 12 feet below grade, and uses a quick-release tool changer for multi-functional tasks beyond printing (spraying, painting, gripping, welding, drilling, sensing). Designed for government, defense, and remote-environment construction use cases.
• FS3DP Fixed-Site 3D Concrete Printer A fixed-site 3D concrete printer with a 6-axis robotic arm (3.9m reach) on a secure riser permanently attached to the floor, designed for high-precision, repeatable, fully automated printing. One-time installation in hours enables continuous operation with direct design-to-print workflow via CAD file modifications, and supports complex geometries, custom one-off designs, and iterative research prototyping without mold fabrication. Targeted at commercial construction, research institutions, and high-volume production facilities.
• 3D-Printable Concrete Composite Materials High-performance 3D-printable concrete composite materials with compression strengths ranging from 5,000 to 10,000 PSI, including proprietary formulations and validated compatibility with third-party mixes from Sika and Heidelberg. Available through strategic supply-chain partners (Central Builders Supply, Meckley's, Happy Valley Blending) for local sourcing, drying, blending, and sacking. Low-carbon, eco-friendly formulations are under development. Designed for use with X-Hab 3D MX3DP and FS3DP printer systems without proprietary material lock-in.
• X-Hab 3D Design and Printing Software (Rhino/Grasshopper-Based) An integrated design-to-print software ecosystem built on Rhino with the Grasshopper plugin, supporting parametric structural modeling, toolpath generation, shape deformation compensation, and verification of design printability. Accepts STL file formats and G-code from third-party slicing software, offers a pre-made Digital Design Gallery of structures, and enables real-time adjustment of mix and geometry during printing for live monitoring, algorithmic structural-behavior prediction, and post-print analysis. Targeted at X-Hab 3D printer customers in government, commercial, and residential construction.

Quantifiable outcome

• 70% faster build times compared to conventional construction
• +5 more outcomes

Named customers6 records

Segments4 records

Ideal customer profiles3 records

Technology focussed Yes

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

AI capability3 records

Feature6 records

Partnerships

13 partnerships are on record, tiered core and minor.

• Maryland Air National Guard (175th Wing)coreStrategic or Co-development Partner · 10 April 2024X-Hab 3D delivered a beta version of its expeditionary-grade mobile 3DCP system to the Maryland Air National Guard following a competitive procurement award. The system was used to print an expeditionary B-Hut (16'×32'×9') at Warfield Air National Guard Base, demonstrating mobility, agility, and ruggedness for forward operating bases. The project set baseline performance benchmarks for future coordination with Air Force Civil Engineering (AFCEC), AFWERX, PACAF, and Indo-Pacific defense partners.
• NASAcoreStrategic or Co-development Partner · 28 February 2024NASA awarded X-Hab 3D an STTR Phase 1 contract in February 2024 for exploring lunar construction methods, specifically using high-power solid-state microwave generators to process lunar regolith for construction. This aligns with NASA's Moon-to-Mars Planetary Autonomous Construction Technology (MMPACT) project. X-Hab 3D and Penn State are exploring key technical objectives related to building concrete structures on the moon. Innovations developed for lunar applications are also intended to translate to practical Earth-based uses, including sintering, heating, drying, preprocessing, and powering autonomous equipment in remote terrains.
• Xtreme Habitats Institute (XHI)coreStrategic or Co-development Partner · 16 November 2023Xtreme Habitats Institute serves as Program Lead for the Nome, Alaska sub-arctic 3D-printed home project. X-Hab 3D was brought into the collaboration to provide its mobile 3DCP system optimized for cold climates and to develop the 3DCP mixture for colder temperatures. The project also involves University of Alaska Fairbanks, Penn State, National Renewable Energy Laboratory (NREL), Alaska Air National Guard, Alaska Housing Finance Corporation, Fairbanks Sand and Gravel Co., and Local 528 Concrete and Masonry Union. Funding from HUD, Denali Commission, Rasmuson Foundation, and Alaska Housing Finance Corporation.
• University of Alaska FairbanksminorStrategic or Co-development Partner · 16 November 2023Partner in the Nome, Alaska sub-arctic housing project. University of Alaska Fairbanks is leading the effort to develop locally sourced and produced concrete mixtures in Alaska, with support from Penn State. This demonstrates the viability of 3DCP for affordable housing in sub-arctic conditions.
• National Renewable Energy Laboratory (NREL)minorStrategic or Co-development Partner · 16 November 2023NREL (U.S. Department of Energy) is responsible for the building's environmental envelope for the Nome, Alaska project, and conducts testing and monitoring over the arctic winter. Contributes expertise in energy efficiency and sustainable building for cold-climate applications.
• Alaska Air National GuardminorStrategic or Co-development Partner · 16 November 2023Provided logistics and operational support for the Nome, Alaska sub-arctic 3DCP demonstration project, including transportation and personnel support as part of the Innovative Readiness Training unit of the U.S. Department of Defense.
• City of Nome, AlaskaminorStrategic or Co-development Partner · 16 November 2023City of Nome served as the host location for the first sub-arctic 3D-printed home in the Americas. The City provided funding and local coordination support for the demonstration project located on the outskirts of the Arctic Circle.
• Habitat for Humanity of Greater Centre CountycoreStrategic or Co-development Partner · 1 June 2023X-Hab 3D and Habitat for Humanity of Greater Centre County (HFHGCC) are collaborating on Pennsylvania's first 3D-printed home in Boalsburg, PA. HFHGCC serves as general contractor responsible for land acquisition, site prep, plumbing, electrical, HVAC, finishes, and landscaping. X-Hab 3D provides the 3D concrete-printed wall components and training. The project also involves Centre County Housing & Land Trust, Harris Township, Atlantic Engineering Services, Centre Region Code Administration, and Sika USA. HFHGCC received a $30,000 grant from West Penn Power Sustainable Energy Fund for the project.
• Centre County Housing & Land TrustminorStrategic or Co-development Partner · 1 June 2023Partner in the Boalsburg, PA Habitat for Humanity project, collaborating on Pennsylvania's first 3D-printed home. Contributes to the community-driven build process alongside Harris Township, Atlantic Engineering Services, and Centre Region Code Administration.
• Centre Region Code AdministrationminorOthers · 1 June 2023Local code authority that worked with X-Hab 3D and Habitat for Humanity to navigate local building code requirements and permitting process for Pennsylvania's first 3D-printed home, setting a precedent for future 3DCP residential construction in the state.
• Atlantic Engineering ServicesminorOthers · 1 June 2023Engineering firm collaborating on the Boalsburg, PA Habitat for Humanity project, providing structural engineering expertise for Pennsylvania's first 3D-printed home.
• DARPA (Defense Advanced Research Projects Agency)coreStrategic or Co-development Partner · 24 October 2022DARPA awarded X-Hab 3D a Phase I SBIR contract in October 2022, followed by a $1.5M Phase II contract (awarded August 2023) as part of the Reefense Program for developing sustainable carbon-neutral 3D-printable materials for artificial reefs. Phase II was extended into a third year in September 2025 with expanded focus on regionally tailored 3DCP mixes using local aggregates (>5,000 psi), development of the Smart Toolbox for on-site materials characterization, and blast/impact-resistant mixtures for DoD and FEMA benchmarks. DARPA's Reefense program targets coastal infrastructure protection from shoreline erosion and wave damage.
• Penn State University – Additive Construction Laboratory and Stuckeman SchoolcoreStrategic or Co-development Partner · 24 October 2022Penn State's Additive Construction Laboratory (AddCon Lab), Materials Research Institute (MRI), and Stuckeman Center for Design Computing are key R&D partners. Founding members Bilén, Duarte, Nazarian, and Watson were Penn State faculty/students who co-founded X-Hab 3D based on Penn State's 3DCP research dating to approximately 2015. X-Hab 3D made a $10,000 unrestricted gift to Penn State Stuckeman School supporting an interdisciplinary Directed Research Studio. Penn State provides architecture, structural engineering, and materials science capabilities for X-Hab 3D projects. Training programs are co-developed with Penn State's Department of Materials Science and Engineering.

Scale indicators11 records

Recent moves6 records

Expansion highlights7 records

Direct peers

• COBOD International: COBOD is a Denmark-based manufacturer of modular 3D concrete printers (BOD, BOD2) used globally for buildings and infrastructure. Directly comparable to X-Hab 3D as a hardware vendor of 3DCP systems, though COBOD focuses on gantry-style fixed-site printers rather than mobile expeditionary platforms.
• ICON: ICON (U.S.) develops the Vulcan 3D printer series and has delivered 3D-printed homes, military barracks, and disaster-relief structures, including work with the U.S. Marines and FEMA. Direct competitor in U.S. residential and government/defense 3DCP, with a much larger funding base (Tiger Global, Peter Thiel).
• Apis Cor: Apis Cor is a U.S./Russia-based 3DCP company known for full-building mobile 3D-printed homes in extreme climates (Dubai, Russia, Louisiana). Closest analog to X-Hab 3D's mobile, full-building printing approach, though Apis Cor's platform differs in mechanics.
• Black Buffalo 3D: Black Buffalo 3D (U.S.) manufactures large-scale 3D construction printers and ICC-accredited concrete mixtures for residential and commercial building. Comparable as a vertically integrated 3DCP hardware + materials provider targeting the U.S. market.
• CyBe Construction: CyBe (Netherlands) produces 3D concrete printers (CyBe RC 4DP, CyBe GR) and proprietary mortars. Comparable to X-Hab 3D as a one-stop 3DCP hardware, materials, and training supplier.
• WASP (World's Advanced Saving Project): WASP (Italy) develops large-scale 3D printers for sustainable construction using earth and concrete materials. Comparable as a 3DCP hardware maker with focus on affordable and sustainable housing applications.

Emerging players

• Contour Crafting (Behrokh Khoshnevis, USC): Contour Crafting is an early-stage research-to-commercialization effort at USC for robotic 3D construction of buildings. Comparable as a pioneering 3DCP technology developer targeting buildings and infrastructure, though more academic than commercial today.
• Mighty Buildings: Mighty Buildings (U.S.) 3D-prints factory-built modular homes using a UV-cured composite material. Comparable in the U.S. residential 3D-printed housing market, though their technology is light-cured polymer rather than concrete, so the offering overlaps in end use case but not in core material.

Others

• Sika AG: Swiss building chemicals multinational that supplies 3D-printable concrete mixtures tested and approved for X-Hab 3D's system. Listed as a technology/integration partner; comparable as a supplier/ecosystem enabler in the 3DCP materials market.
• Heidelberg Materials: Global building materials company with a 3D concrete printing materials product line (i.tech 3D) tested with X-Hab 3D's system. Adjacent enabler/supplier of 3DCP-ready concrete rather than direct printer competitor.

Market position

Strengths5 records

Weaknesses4 records

Competitive moat5 records

Key risks5 records

Key highlights6 records

Customer concentration

• LinkedInlinkedin.com/company/x-hab-3d

Revenue estimate

Valuation estimate

Number of profiles

Profiles11 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about X-Hab 3D