What Ocs Intellitrak does

OCS IntelliTrak, Inc. designs, engineers, and manufactures custom turnkey material handling solutions, with a core franchise in patented chain-free friction drive overhead conveyor systems. The proprietary rotating-tube technology — exclusively licensed for North America from OCS AB Sweden since 1994 — replaces traditional power and free chain drives and enables independent zone control, forward/reverse operation, in-line variable speed changes, and stopping of individual carriers without halting the entire line. The portfolio is organized by load capacity across the 150, 500, 1500, and 3500/5000 Series (handling from 10 lbs to 40,000+ lbs), plus inverted (floor-mounted) variants, IntelliLift vertical drop lifts, shuttles, floor conveyor modules (CDLR, mat top, drag chain, pop-up transfers), IntelliLogic custom control systems, and the IntelliRail crane and tool rail solutions.

The company sells primarily through an enterprise field-sales model targeting Tier 1 suppliers and OEMs in automotive, aerospace, heavy industrial, and discrete manufacturing. Named customers span Ford, GM, BMW, Rivian, Tesla, Nissan, Volvo, Boeing, Airbus, Raytheon, Caterpillar, Hyster Yale, Hunter Douglas, Kohler, and dozens of other industrial manufacturers, with Hunter Douglas alone operating 41 systems across 25 facilities worldwide. Revenue is generated on a custom quote basis for design, manufacturing, and installation of each system, supplemented by direct spare-parts sales from the Fairfield, OH warehouse. Pricing is not publicly disclosed.

Operating from a headquarters in Fairfield, Ohio, IntelliTrak is a privately held subsidiary within the ASI family of companies following its 2005 acquisition by LICO, Inc. A European office (OCS Overhead Conveyor System AB) in Borås, Sweden handles non-North American business. Per company commentary, revenues have more than tripled over the last five years, full-time staff have quadrupled since the most recent facility expansion, and the cumulative installed base has surpassed 700 systems. Tom Robertson serves as President.

Name

Ocs Intellitrak

Legal name

OCS IntelliTrak Inc.

Website

https://intellitrak.com

Company type

Private

Founded year

1994

Operating status

Operating

Headcount range

11–50 employees

Short description

IntelliTrak engineers and manufactures custom turnkey friction-drive overhead conveyor systems serving automotive, aerospace, heavy industrial, and discrete manufacturing customers across North America and Europe, leveraging patented rotating-tube technology and exclusive OCS AB Sweden licensing.

Ownership category

akta.pro rank

Product category

Industrial Conveyor Systems

NAICS

Other General Purpose Machinery Manufacturing (3339)

SIC

General Industrial Machinery & Equipment (3560), Special Industry Machinery (No Metalworking Machinery) (3550)

akta.pro primary industry

Conveying, Feeding & Accumulation Systems (Packaging Lines) (IMAHAOAK)

akta.pro secondary industry

End-of-Line Integration & Packaging Line Systems (IMAHAOAN)

Keywords

• Overhead conveyor systems
• Material handling equipment
• Friction drive conveyors
• Industrial conveyor manufacturing
• Vertical lift systems

Headquarters

HQ city

Fairfield

HQ country

United States

HQ region

North America

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Supply Chain, Infrastructure, Marketing or Sales

Revenue model

1. Custom Conveyor Systems: Custom-engineered overhead conveyor systems sold as complete turnkey solutions. Each system is designed to customer specifications based on load requirements, application process, and facility constraints. Revenue generated from design, manufacturing, and installation services.
2. Spare Parts: Replacement conveyor parts sold to existing customers. Majority of spare conveyor parts are in stock at the Fairfield, OH warehouse and ready to ship.

Go-to-market motion1 record

Distribution channels3 records

Marketing channels5 records

Core offering

OCS IntelliTrak, Inc. engineers and manufactures custom turnkey material handling solutions built on a patented rotating-tube friction drive conveyor system. Its product line spans overhead conveyor series (150, 500, 1500, 3500/5000) handling loads from 10 lbs to 40,000+ lbs, floor-mounted Inverted conveyor variants, IntelliLift vertical drop lifts, IntelliLogic custom control systems, IntelliRail crane and tool rail solutions, and integrated floor conveyor systems. Each system is custom-engineered to customer specifications and installed by IntelliTrak's in-house team for automotive, aerospace, and heavy industrial manufacturers.

Product overview

IntelliTrak engineers and manufactures custom turnkey material handling solutions specializing in friction drive overhead and inverted conveyor systems. The product portfolio includes overhead conveyor systems across multiple series (150 Series for 150 lb loads, 500 Series for 1,000 lb loads, 1500 Series for 5,500 lb loads, and 3500/5000 Series for 40,000+ lb loads), floor-mounted inverted conveyor variants (500i, 1500i, 3500i), vertical drop lifts under the IntelliLift brand, shuttle assemblies, floor conveyor systems, IntelliLogic custom control systems, and IntelliRail crane/tool rail solutions. All systems use the company's patented chain-free friction drive technology with independently-controlled zones, enabling features like forward/reverse operation, in-line speed changes, and easy integration of lifts and shuttles. The modular bolted construction allows for modification, expansion, and relocation without welding.

Differentiator

Problem solved

Functional benefit

Brands

• IntelliLift: Vertical drop lifts (VDLs) that can handle loads from 10 to 40,000+ lbs, founded in 2000 as a division of IntelliTrak. Available as stand-alone product or integrated into IntelliTrak conveyor systems.
• IntelliLogic Controls
• IntelliRail

Products and services

• IntelliTrak 150 Series Overhead Conveyor Light-duty overhead friction-belt conveyor system for loads up to 150 lbs with speeds up to 100+ fpm, intended for accumulation, staging, and product transfer in light manufacturing and assembly operations. Powered by a friction belt driven by a gear motor, it integrates with IntelliTrak's wider product line using chain-free friction drive technology.
• IntelliTrak 500 Series Overhead Conveyor Medium-duty friction drive overhead conveyor system handling loads up to 1,000 lbs, designed for assembly, manufacturing, and finishing applications in industrial settings. Uses IntelliTrak's chain-free friction drive technology with independent zone control.
• IntelliTrak 1500 Series Overhead Conveyor Heavy-duty friction drive overhead conveyor system handling loads up to 5,500 lbs, with modular bolted support structure that allows easy modification and expansion without welding. Targeted at heavy industrial, finishing, and automotive applications.
• IntelliTrak 3500/5000 Series Overhead Conveyor Heavy-duty overhead conveyor system capable of 40,000+ lb load capacity, featuring IntelliTrak's chain-free friction drive and modular bolted construction. Used in heavy industrial and aerospace finishing lines where very heavy parts such as excavator booms and airplane wings must be transported efficiently.
• IntelliTrak Inverted Series Conveyor (500i, 1500i, 3500i) Floor-mounted versions of IntelliTrak's overhead conveyor systems, available in 500i (500 lbs), 1500i (2,000 lbs), and 3500i (6,000 lbs) capacities, providing the same chain-free friction drive features as the overhead series in a floor-mounted configuration.
• IntelliTrak Floor Conveyor Systems Custom-engineered floor conveyor systems including Chain Driven Live Roller (CDLR), Mat Top, Slip Sleeve, Drag Chain, and Pop-up Transfers. Sold as integrated turnkey systems that complement IntelliTrak's overhead conveyor lines and round out material handling flow.
• IntelliLift Vertical Drop Lifts (VDLs) Custom-engineered vertical drop lifts (VDLs) handling loads from 10 to 40,000+ lbs, available as standalone products or integrated with IntelliTrak overhead conveyor systems. Designs include two-post, four-post, and split-cantilever configurations for moving parts between elevations on assembly and finishing lines (e.g., Boeing airplane wing finishing).
• IntelliLogic Control Systems Custom industrial control solutions including complete control panel design and build, drives/PLC/HMI programming, start-up services, training, and integration support. Available as a standalone offering or bundled with IntelliTrak conveyor systems as a turnkey solution, drawing on 20 years of automation design experience.
• IntelliRail Crane and Tool Rail Solutions Configurable overhead lifting devices including workstation, jib, and gantry cranes with up to 3,000 lbs capacity, plus extruded aluminum tool rail solutions with spans up to 30 ft. Targeted at repetitive lifting of low-to-medium weight products in industrial workplaces.

Quantifiable outcome

• 42% less floor space required compared to traditional chain conveyor systems
• +4 more outcomes

Named customers45 records

Segments1 record

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Ten partnerships are on record, tiered core and minor.

• LICO, Inc.coreStrategic or Co-development Partner · 1 January 2005In 2005, IntelliTrak was acquired by LICO, Inc. and became part of the ASI (Automatic Systems, Inc.) family of companies. IntelliTrak joined other like-minded innovators including Standard Automation and LICO Steel.
• OCS AB SwedencoreOEM/ Whitelabel/ Licensing Partner · 1 January 1994Exclusive license agreement secured in 1994 for innovative rotating-tube technology in North America. Originally developed in the 1970s, this technology became the foundation for IntelliTrak's friction drive conveyor system. OCS AB continues as the European counterpart (OCS Overhead Conveyor System AB based in Borås, Sweden).
• ASI (Automatic Systems, Inc.)coreStrategic or Co-development PartnerPart of the ASI family of companies following acquisition by LICO, Inc. in 2005. ASI is a group of material handling innovators.
• Standard AutomationminorStrategic or Co-development PartnerPart of the ASI family of companies. Shares the IntelliTrak parent company's portfolio of material handling solutions.
• LICO SteelminorStrategic or Co-development PartnerPart of the ASI family of companies. Shares the IntelliTrak parent company's portfolio of material handling solutions.
• ASI (Automation Solutions)coreTechnology or IntegrationPartner company within the ASI family. Logo displayed on IntelliTrak's Partners page.
• Midwest FinishingminorChannel Partner/ Reseller/ DistributorChannel partner for finishing systems. Logo displayed on IntelliTrak's Partners page.
• NysusminorChannel Partner/ Reseller/ DistributorChannel partner. Logo displayed on IntelliTrak's Partners page.
• CEMAminorOthersConveyor Equipment Manufacturers Association. Logo displayed on IntelliTrak's Partners page. Industry association for conveyor manufacturers.
• LICO FoundationminorOthersIntelliTrak is a proud supporter of the LICO Foundation, which utilizes company talents and resources for the betterment of communities in Kansas City, Southeast Michigan, and the Cincinnati area. IntelliTrak's President Tom Robertson mentors future engineers from Fairfield High School engineering clubs and technical programs.

Scale indicators8 records

Recent moves7 records

Expansion highlights6 records

Direct peers

• Hytrol Conveyor Company: One of North America's largest manufacturers of conveyors for material handling and unit handling, offering powered and gravity roller conveyors, belt conveyors, and sortation. Directly comparable as a custom-engineered conveyor provider serving distribution, manufacturing, and industrial customers; IntelliTrak itself lists Hytrol as a customer for roller conveyor finishing systems.
• LEWCO, Inc. Manufacturer of overhead conveyors, chain conveyors, paint finishing systems, and material handling equipment for industrial customers. Comparable product portfolio and customer base in industrial finishing and assembly conveyor systems.
• Richards-Wilcox: Long-standing North American manufacturer of overhead conveyors, chain hoists, and enclosed track systems. Closely comparable to IntelliTrak in overhead conveyor technology and target market (heavy industrial, finishing lines, automotive), making it one of the most direct competitive overlaps.
• Jorgensen Conveyors: Manufacturer of heavy-duty conveyors including drag, scraper, and engineered chain conveyors for metalworking, finishing, and bulk material handling. Comparable as a specialty industrial conveyor maker serving heavy industrial finishing and processing lines, similar to IntelliTrak's heavy-duty vertical market.
• TGW Systems (TGW Logistics Group): Provider of highly dynamic order fulfillment and conveyor-based material handling systems for warehouses, distribution centers, and manufacturing. Comparable as a custom-engineered conveyor and sortation integrator serving enterprise industrial customers, with broader scope but overlapping product technology.
• Pac-Line Conveyors: Manufacturer of overhead power & free conveyors, enclosed track conveyors, and I-beam monorail systems for painting, finishing, and assembly. Directly comparable to IntelliTrak in overhead conveyor design for finishing and assembly lines in automotive and industrial markets.
• Webb-Stiles: Custom-engineered conveyor and material handling systems manufacturer specializing in overhead conveyors, power & free, and chain conveyors for heavy industrial finishing and assembly. Comparable as a niche, custom-engineered conveyor peer targeting similar heavy industrial customers.

Broad incumbents

• Dematic (KION Group): Global supplier of integrated automated material handling solutions including conveyors, sortation, AS/RS, and robotics for manufacturing, warehousing, and distribution. Comparable in conveyor-based material handling but operates at much larger scale and broader scope than IntelliTrak.
• Daifuku: Global Japanese material handling conglomerate offering conveyors, automated storage, sortation, and cleanroom systems for automotive, semiconductor, and general manufacturing. Comparable in conveyor technology for industrial assembly but at significantly greater scale and geographic reach.
• Bosch Rexroth: Large industrial supplier of factory automation, motion control, and material handling components and systems, including conveyor and assembly technology. Comparable as a broad incumbent in industrial automation with overlapping assembly/conveyor product lines but vastly larger scale.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks6 records

Key highlights6 records

Customer concentration

• YouTubeyoutube.com/@intellitrakconveyor
• LinkedInlinkedin.com/company/intellitrak

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Subsidiaries1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Ocs Intellitrak