Southerntier Custom Fabricators

What Southerntier Custom Fabricators does

Southerntier Custom Fabricators (STCF) is a privately held, family-owned custom sheet metal and HVAC air handling fabricator founded in 1982 in Elmira Heights, NY, and now operating from a 60,000+ square foot automated facility on 8½ acres in Elmira, NY. The company designs, fabricates, and delivers rectangular, spiral round, and oval HVAC ductwork, specialty fabrications, and its proprietary RUF Duct (a double-wall, foam-in-place pre-insulated outdoor duct system, UL-723 and ASTM E-84 certified) for commercial, industrial, institutional, healthcare, clean-room, and industrial-process customers. Core capabilities include CAD/CAM design linked to the Quickpen estimating system, Vicon 60" coil blanking and ductwork line, waterjet cutting (6'x12' and 12'x12' beds), Linde LM-250 plasma cutters, spiral machines up to 98" diameter, Iowa Precision Cornermatic and Whisperlock assembly equipment, automated bar code labeling, and AWS-certified MIG/TIG welding across ferrous and non-ferrous metals.

STCF operates a project-based B2B business with quote-driven pricing for work ranging from small walk-in jobs (with 72-hour component-part turnaround) to design/build industrial installations. Revenue streams span HVAC system fabrication, thermo-plastic fabrication (PVC, polypropylene, lexan, polycarbonate), component parts, steel materials supply (over 200,000 lbs of stock), welding/finishing services, and project tracking/delivery across the Northeast and Mid-Atlantic US (NY, NJ, Baltimore, Washington DC, NYC) and Ohio. Customer relationships are anchored by mechanical and sheet metal contractors, with secondary demand from K-12 and university facilities, hospitals, clean rooms, and emerging verticals such as cannabis cultivation (e.g., Curaleaf). The company maintains an owned delivery fleet including crane-equipped trucks for rooftop installation.

Leadership is held by second-generation President Ian Morrell (since 2016), with founder Art Morrell as Chairman, Director of Finance Jennifer McManus, and a senior team averaging 23 years in project management and 15 years in fabrication tenure. STCF has no institutional investors, no disclosed funding rounds, and no public financials; revenue derives entirely from custom manufacturing services and project-based contracts rather than recurring software or subscription revenue.

Name

Southerntier Custom Fabricators

Legal name

Southerntier Custom Fabricators, Inc.

Website

https://stcf.com

Company type

Private

Founded year

1982

Operating status

Operating

Headcount range

101–250 employees

Short description

Southerntier Custom Fabricators is a family-owned custom sheet metal and HVAC air handling fabricator serving commercial, industrial, institutional, and clean-room customers across the Northeast and Mid-Atlantic US from its 60,000+ sq ft facility in Elmira, NY.

Ownership category

akta.pro rank

Product category

Custom Sheet Metal Fabrication

NAICS

Ventilation, Heating, Air-Conditioning, and Commercial Refrigeration Equipment Manufacturing (3334), Ventilation, Heating, Air-Conditioning, and Commercial Refrigeration Equipment Manufacturing (33341)

SIC

Sheet Metal Work (3444)

akta.pro primary industry

Ventilation, Ducting & Air Distribution Equipment (IMAHAKAG)

akta.pro secondary industries

Sheet Metal & Ductwork Contracting (IMAFALAH), HVAC Equipment (Heating, Cooling & Air Handling) (IMAHAKAB), Commercial Kitchen Ventilation (Hoods/Make-Up Air/Grease Duct) (IMADANAJ), HVAC & Refrigeration Contracting (IMAFALAB)

Keywords

• Custom sheet metal fabrication
• HVAC duct manufacturing
• Industrial fabrication services
• Pre-insulated ductwork
• Metal forming services

Headquarters

HQ city

Elmira

HQ country

United States

HQ region

North America

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Supply Chain, Operations, Infrastructure, Technology or R&D, Marketing or Sales

Revenue model

1. Custom Fabrication Services: B2B custom sheet metal fabrication services including HVAC ductwork, component parts, welding and finishing. Projects range from small jobs to intricate design-build projects. Turnaround times as fast as 72 hours or less possible for custom parts.
2. HVAC Air Handling Systems: Design, fabrication, and installation of complete HVAC air handling systems including rectangular, spiral round and oval ductwork, process ventilation, and rooftops for commercial, industrial, and institutional markets.
3. Project Tracking, Trucking, and Installation: In-house delivery and installation services with comprehensive trucking fleet. Includes crane trucks for rooftop HVAC installation and unit changeouts.
4. Inventory/Materials Supply: Stock and supply of steel structures, angles, tube, bar, sheet, galvanized, stainless steel, aluminum, carbon steel, PVC coated steel, colored/painted sheet, and copper. Over 200,000 lbs in stock.

Pricing tiers

Go-to-market motion2 records

Distribution channels3 records

Marketing channels5 records

Core offering

Southerntier Custom Fabricators (STCF) manufactures custom HVAC air handling systems and specialty sheet metal fabrications from a 60,000+ sq ft facility in Elmira, NY. Core offerings include rectangular, spiral round and oval ductwork, the proprietary RUF Duct pre-insulated roof ductwork, component parts, thermo plastics fabrication, welding and finishing, and full project delivery via an in-house trucking and installation fleet for commercial, educational/institutional, and industrial customers.

Product overview

Southerntier Custom Fabricators (STCF) operates as a single unified custom fabrication operation offering world-class HVAC air handling systems and specialty fabrications. The product portfolio centers on HVAC Systems including rectangular, spiral round, and oval ductwork, complemented by the proprietary RUF Duct product (pre-insulated roof ductwork). Supporting services include Thermo Plastics Fabrication, Component Parts Fabrication with 72-hour turnaround, Welding & Finishing Services, and a full range of manufacturing capabilities (Cutting, Punching, Forming, Assembly). Design/Build Services and Project Tracking & Trucking round out end-to-end delivery. The company stocks over 200,000 lbs of steel materials and maintains spiral duct manufacturing capacity up to 98 inch diameter. All services are customized to meet specific customer needs.

Differentiator

Problem solved

Functional benefit

Products and services

• HVAC Air Handling Systems

Quantifiable outcome

• 72 hours or less turnaround time possible for custom component parts
• +3 more outcomes

Named customers3 records

Segments6 records

Ideal customer profiles2 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature7 records

Partnerships

Nine partnerships are on record, tiered core and minor.

• Morrell Family FoundationcoreOthers · 1 January 2001Family-owned leadership team formed the Morrell Family Foundation after September 11, 2001, with mission to support education and well-being of children and families in the community. Has contributed over $478,000 to local organizations and raised $47,060 in 10 years through annual Tinner's Open golf tournament.
• Greater Southerntier BOCESminorStrategic or Co-development PartnerPartnership with regional BOCES to offer paid summer internships for students interested in custom fabrication industry. Students gain firsthand experience partnered with key STCF employees.
• SUNY Corning Community CollegeminorStrategic or Co-development PartnerPartnership with SUNY Corning Community College to offer paid summer internships for students. Students gain valuable skills, knowledge, and experience in custom fabrication work.
• Friends of Chemung River WatershedminorOthersSTCF donated custom fabricated kayak rack to help efficiently transport kayaks. Two summer interns worked on project developing fabrication and welding skills.
• Elmira PioneersminorOthersProud sponsor of the Elmira Pioneers summer baseball team.
• Eldridge Park Carousel Preservation SocietyminorOthersProud sponsor of Kid's Karaoke events at Eldridge Park.
• Tanglewood Nature CenterminorOthersSupported through Morrell Family Foundation and direct company involvement.
• United Way of the Southern TierminorOthersSupported through Morrell Family Foundation and direct company involvement in local community initiatives.
• Food Bank of the Southern TierminorOthersSupported through Morrell Family Foundation partnerships.

Scale indicators7 records

Recent moves7 records

Expansion highlights5 records

Direct peers

• Eastern Sheet Metal: Manufacturer of spiral duct, fittings, and HVAC air distribution products; directly comparable to STCF's spiral/rectangular ductwork fabrication core.
• Sheet Metal Connectors, Inc. Custom and standard HVAC ductwork and spiral pipe fabricator supplying contractors, overlapping directly with STCF's product line and B2B model.
• Elgen Manufacturing: Fabricator of HVAC ductwork, spiral pipe, and sheet metal components serving mechanical contractors, mirroring STCF's custom fabrication offering.
• M&M Manufacturing: Manufacturer of HVAC pipe, fittings, and sheet metal ductwork products serving the same contractor customer base as STCF.

Others

• SPIRO International: Provider of spiral duct-forming machinery used in ductwork fabrication; an equipment supplier to the category STCF operates in rather than a competitor.
• Ductmate Industries: Supplies HVAC duct connection systems, accessories, and fabrication tooling used by ductwork fabricators like STCF; adjacent enabler rather than direct competitor.

Broad incumbents

• United Enertech: Produces HVAC ventilation products, dampers, louvers, and air distribution equipment overlapping with STCF's ventilation and ductwork categories.
• SEMCO LLC: Manufacturer of air handling units, spiral duct, and air distribution equipment; overlaps with STCF's air handling systems within a broader HVAC equipment portfolio.
• Nailor Industries: Manufacturer of air distribution and terminal HVAC products; comparable air-handling/ventilation focus but broader national product catalog.

Regional players

• Lindab: Large European manufacturer of ventilation ductwork and air distribution systems; comparable product set but serves primarily different geographies.

Market position

Strengths5 records

Weaknesses5 records

Competitive moat4 records

Key risks5 records

Key highlights6 records

Customer concentration

• Facebookfacebook.com/Southerntier
• LinkedInlinkedin.com/company/southerntier-custom-fabs-inc

Compliance3 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles6 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Southerntier Custom Fabricators