Spark Machinery

What Spark Machinery does

Spark Machinery S.R.L. is an Italian privately held designer, manufacturer, and supplier of precision perforation and film processing machinery, headquartered in Perignano (Pisa), Tuscany. The company builds a complete converting-machinery portfolio covering micro perforation (hot needle HN series, cold needle CN series, CO2 laser LO series), macro perforation (PU series punch-and-die systems producing holes from 1mm to 100mm), pre-cut machines (PC series for easy-open and tear features), embossing machines (CN-EB / CNEBM), and FR series fibrillation components. Machines integrate Industry 4.0 software with recipe management, remote operation, and real-time monitoring. Supporting custom needle rollers are manufactured in-house, and the company holds ISO 9001 and ISO 14001 certifications verified by SGS. Most recently, in May 2026, Spark launched an Intelligent Laser Micro Perforation system with machine vision and self-correction.

The business operates a sales-led, enterprise field-sales model through a dedicated Commercial Export Office (Federica Cantagalli), supported by a consultation-driven funnel offering free feasibility studies, technical consultancy, on-site testing, and worldwide installation with H24 after-sales support. Revenue is generated from capital-equipment sales (complete machines), an installed-base spare-parts and refurbishment stream (perforation hammers, dies, needle rollers, cylinders, sensors, control units, re-sharpening), and professional engineering services including feasibility studies, turnkey line design, and laboratory testing. Pricing is quote-based and not publicly disclosed, reflecting custom-engineered system sales rather than catalog pricing.

The company primarily serves food packaging and flexible films (MAP, fresh produce, shelf-life extension) and agriculture (mulching films, greenhouse covers, soil/moisture management), with secondary exposure to automotive/technical materials, insulation/paper/medical applications, and industrial specialty packaging. End customers are B2B industrial film converters and packaging producers served globally from Italy. The company is privately held with a €100,000 share capital, no disclosed institutional or venture funding, and an 11-50 employee headcount range.

Name

Spark Machinery

Legal name

Spark Machinery S.R.L.

Website

https://sparkmachinery.com

Company type

Private

Operating status

Operating

Headcount range

11–50 employees

Short description

Spark Machinery S.R.L. is a privately held Italian manufacturer of precision perforation and film processing machinery — including hot needle, cold needle, laser, and macro punch-and-die systems — serving global B2B customers in food packaging, agriculture, automotive, and technical materials.

Ownership category

akta.pro rank

Product category

Industrial Perforation Machinery

NAICS

Packaging Machinery Manufacturing (333993)

SIC

Special Industry Machinery (No Metalworking Machinery) (3550), Special Industry Machinery, Nec (3559)

akta.pro primary industry

Finishing, Converting & Die-Cutting Services (IMALAKAN)

Keywords

• Perforation machinery
• Packaging machines
• Laser perforation systems
• Film processing equipment
• Flexible material converters

Headquarters

HQ city

Petrignano

HQ country

Italy

HQ region

Europe

Offices1 record

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Technology or R&D, Supply Chain, Marketing or Sales, Infrastructure

Revenue model

1. Perforation Machinery Sales: Manufacturing and selling of precision perforation machines including macro perforators (PU series), micro perforators (HN, CN series), laser perforators (LO series), embossing machines, and pre-cut machines. Machines are sold as complete systems with customization options.
2. Spare Parts and Components: Supply of original spare parts for micro and macro perforation systems including perforation hammers, dies, needle rollers, cylinders, sensors, drive components, and control units. Also includes custom-made spare parts and refurbishment services.
3. Spare Parts Refurbishment and Re-sharpening: Part refurbishment, die re-sharpening, and component testing services to ensure optimal performance and long-term reliability.
4. Engineering and Technical Services: Feasibility studies, technical consultancy, design and construction of customized systems, on-site testing, quality control, installation worldwide, and turnkey machinery and production lines.
5. Testing and Laboratory Services: Perforation tests, feasibility studies, speed tests, and quality control services. Testing laboratory equipped with state-of-the-art machinery.
6. Installation and Technical Support: Professional installation of machines and components by specialized technicians, remote assistance for setup and troubleshooting, and on-site maintenance support.

Go-to-market motion2 records

Distribution channels3 records

Marketing channels5 records

Core offering

Spark Machinery designs, manufactures, and supplies precision perforation machinery for the packaging and flexible materials industry. Its portfolio includes hot needle, cold needle, CO2 laser, and macro punch-and-die perforators, plus pre-cut machines, embossing machines, and fibrillation components. The company also supplies original spare parts, custom-designed needle rollers, engineering and laboratory testing services, and H24 after-sales support with worldwide installation.

Product overview

Spark Machinery manufactures precision perforation and film processing machinery for the packaging and flexible materials industry, based in Tuscany, Italy. The product portfolio centers on three core micro perforation technologies: CO2 laser systems (LO Series, Ø 40µm-200µm), hot needle systems (HN Series, Ø 100µm-2mm), and cold needle systems (CN Series, Ø 50µ-1.8mm). Macro perforation is delivered through the PU Series, encompassing bridge units (PU20-PU50 for full-web perforation up to Ø 100mm at speeds to 250 m/min) and side units (PU10-PU14 for edge/perimeter punching). Supporting equipment includes PC-BP longitudinal pre-cut machines, PC200/PC0 transverse pre-cut machines, and CN-EB/CNEBM embossing machines for surface texturing, plus FR series fibrillation components. The company provides comprehensive services including spare parts (with custom needle roller manufacturing), engineering/custom system design, H24 after-sale support, and an in-house testing laboratory. All machines feature 4.0-ready software with recipe management and remote assistance capabilities.

Differentiator

Problem solved

Functional benefit

Products and services

• HN Series Hot Needle Micro Perforators Hot needle perforation systems using heated needles (up to 400°C) to melt through materials and create holes from Ø 200µm to Ø 2mm. Designed for thermoplastics requiring heat-sealed edges, with interchangeable cylinders for customized patterns. Models include HN100, HN200, and HN200-PL for packaging manufacturers and flexible film converters.
• CN Series Cold Needle Micro Perforators Cold needle perforation machines that pierce materials at ambient temperature, creating holes from Ø 80µm to Ø 1.8mm. Cost-effective mechanical perforation preserving material characteristics, with revolver-type easy needle roller change system. Models include CN-MC, CN-CP, CN-EC, CN-M, CN, CN-60, and CNM100, with speeds up to 400 m/min for flexible film converters and packaging manufacturers.
• LO Series Laser Micro Perforators Non-contact CO2 laser micro perforation systems using focused infrared beams to create holes from Ø 40µm to Ø 200µm through material sublimation. Models include LASER ONE (fixed source) and LO-S40 (scanning laser). Features 4.0-ready software, recipe management, and supports pre-cuts, scoring, and complex patterns at speeds up to 380 m/min for packaging manufacturers and converters requiring fine precision.
• PU Series Macro Perforators Punch-and-die macro perforation machines for creating large holes from Ø 1mm to Ø 100mm in flexible materials including agricultural films, packaging, and technical materials. Includes bridge units (PU20-PU50) for full-web perforation and side units (PU10-PU14) for edge perforation, with advanced blow-down waste removal technology, optional soundproofing, and Industry 4.0 software integration for packaging, agricultural, and industrial film manufacturers.
• PC-BP Longitudinal Pre-Cut Machine Motorized longitudinal pre-cut machine for creating cuts at customizable distances (minimum 2mm spacing, maximum 15mm length) on flexible film. Used for breathable film, easy-opening bags and pouches, and net formation for produce packaging. Integrates with asynchronous motor, driver, and encoder for synchronization into packaging production lines.
• PC200 and PC0 Transverse Pre-Cut Machines Transverse pre-cut machines for creating easy-tear openings on bags, garbage bags, shoppers, and labels. PC200 offers motorized operation up to 200 m/min with up to 4 blades; PC0 operates up to 100 m/min with up to 2 blades. Both feature 4.0-ready electronics and recipe management for packaging manufacturers.
• CN-EB and CNEBM Embossing Machines Embossing machines for creating anti-slip, anti-stick surfaces, decorative textures, and custom patterns on moving film. CNEB operates via film dragging while CNEBM is motorized. Feature needle roller diameters of 60-200mm and maximum speed of 300 m/min for flexible material converters.
• FR Series Fibrillation Components Fibrillation cylinders and components for creating fibrillated patterns on flexible materials, used to enhance surface properties and breathability in packaging applications.
• Spare Parts for Perforation Machines Original and custom spare parts for Spark Machinery's micro and macro perforation systems, including perforation hammers, dies, needle rollers, spacer cylinders, contrast rollers, shafts, bearings, pneumatic actuators, motors, gearboxes, sensors, and control units. Services include refurbishment, die re-sharpening, and component testing for customers operating installed Spark machines.
• Engineering Services Comprehensive engineering services including feasibility studies, technical design consultancy, customized system design and construction, Industry 4.0 integrated software development, on-site testing and quality control, worldwide installation, technical documentation, and turnkey machinery and production lines for packaging manufacturers and flexible material converters.
• H24 After-Sale Service Round-the-clock technical support with on-site installation, training, and ongoing maintenance. Includes remote assistance, professional installation by specialized technicians, and critical replacement support for customers operating Spark Machinery perforation equipment globally.
• Laboratory and Testing Services In-house testing laboratory for perforation tests on various materials. Equipped with state-of-the-art machinery for perforation tests, feasibility studies, speed tests, and quality control in support of customer evaluations and customized solution development.

Quantifiable outcome

• Machine speeds up to 400 m/min for cold needle perforation
• +4 more outcomes

Segments5 records

Ideal customer profiles3 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature9 records

Scale indicators2 records

Recent moves6 records

Expansion highlights5 records

Broad incumbents

• Bobst: Global leader in packaging converting and die-cutting equipment; overlaps in converting/die-cutting but as a much broader, larger portfolio player.
• Paper Converting Machine Company (PCMC / BW Converting): Established converting-machinery manufacturer for flexible packaging and tissue, offering overlapping capabilities within a wider industrial equipment portfolio.
• Comexi: Spanish supplier of flexible-packaging converting machinery (printing, laminating, slitting); a larger incumbent serving the same flexible-packaging converter customers.

Others

• Nordson: Diversified precision technology and dispensing/converting equipment supplier to packaging; an adjacent ecosystem player rather than a direct perforation competitor.

Direct peers

• Elsner Engineering Works: US builder of winding, perforating and converting machinery for nonwovens and films, directly comparable in perforation/converting equipment.
• Preco: US manufacturer of laser and rotary die-cutting/perforation converting equipment for flexible materials, competing in the same precision perforation and converting-machinery category.
• Perfotec: Dutch supplier of laser micro-perforation systems for fresh-produce and MAP packaging; directly overlaps with Spark's laser perforation machines and food-packaging focus.
• Delta ModTech: Manufacturer of converting systems including laser and rotary die-cutting/perforation for films and medical materials, overlapping with Spark's technology and end-markets.

Emerging players

• Micrart / Micperf: Niche perforation-technology supplier for flexible films; overlaps with Spark's micro-perforation niche, though smaller and more specialized.

Regional players

• Roll-o-Matic: Danish maker of film converting and perforation/bag-making machinery for flexible plastics, comparable in product type but focused on different segments/geography.

Market position

Strengths5 records

Weaknesses4 records

Competitive moat5 records

Key risks5 records

Key highlights6 records

Customer concentration

• LinkedInlinkedin.com/company/sparkmachinery

Compliance2 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles1 record

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Spark Machinery