What Replast does

Replast (ТОВ «Репласт») is a Ukrainian contract manufacturer of custom plastic products, founded in 2008 and headquartered in Pustomyty with production facilities in Lviv. The company operates a full engineering-to-serial-production cycle spanning industrial design, mould design and manufacture, injection moulding, and extrusion/co-extrusion, serving four named verticals: automotive, construction, consumer electronics, and plastic packaging. Its customer base includes large Ukrainian DIY/retail chains (Nova Liniia, Epitsentr) and industrial manufacturers (Yoshimoto, Taiga), with active efforts to expand into European B2B markets.

The technical platform is built on a fleet of 30+ Krauss Maffei thermoplastics injection moulding machines with 20–1,000 tonne clamping-force capacity, supplemented by extrusion and co-extrusion lines for linear polymer products. Annual throughput capacity exceeds 837 tonnes of injection moulding and 657 tonnes of extrusion/co-extrusion. Production processes are governed by an ISO 9001:2015-certified Quality Management System, Statistical Process Control (SPC) for batch consistency, and dedicated R&D for polymer selection, geometric optimisation, and weight reduction. Capital-intensity investments — autonomous power supply, capacity reservation, and scheduled mould maintenance — are positioned as risk mitigants for serial production continuity.

The business model is project-based B2B contract manufacturing. Revenue is generated from a combination of one-time mould design and manufacture fees and recurring serial production volumes under long-term supply contracts, with flexibility for clients to either invest in their own mould or use Replast's mould against recurring production payments. The go-to-market is enterprise field sales with dedicated order processing and procurement channels, supported by a newly created Sales Manager role targeting European partner acquisition. Pricing is fully quote-based and project-specific; no standardised pricing, public rate cards, or disclosed financials exist. There are no disclosed funding rounds, external investors, or M&A activity.

Name

Replast

Legal name

ТОВ "Репласт"

Website

https://replast-ltd.com

Company type

Private

Founded year

2008

Operating status

Operating

Headcount range

11–50 employees

Short description

Replast is a Ukrainian B2B contract manufacturer of custom plastic products, founded in 2008, offering turnkey injection moulding, extrusion, mould design, and industrial design services to automotive, construction, consumer electronics, and packaging clients in Western Ukraine and Europe.

Ownership category

akta.pro rank

Product category

Plastic Contract Manufacturing

NAICS

Plastics Product Manufacturing (3261), Industrial Mold Manufacturing (333511)

SIC

Plastics Products, Nec (3089)

akta.pro primary industry

Custom Injection Molding & Contract Manufacturing (Job Shops/CMs) (IMANAFAJ)

akta.pro secondary industries

Industrial & Machinery Injection Molded Components (Gears, Wear Parts) (IMANAFAF), Extrusion Blow-Molded Containers (HDPE/PET Bottles & Jugs) (IMANAGAA)

Keywords

• Plastic injection molding
• Contract plastic manufacturing
• Mold design manufacturing
• Industrial plastic parts
• Extrusion co-extrusion

Headquarters

HQ city

Pustomyty

HQ country

Ukraine

HQ region

Europe

Offices2 records

Markets served

GTM type

B2B

Offering type

Hardware or Manufacturing

Cost components

Personnel, Operations, Supply Chain, Technology or R&D, Infrastructure, Marketing or Sales

Revenue model

1. Contract Manufacturing Services: Long-term contract manufacturing of custom plastic products using injection moulding and extrusion. Revenue generated from mould manufacturing fees and serial production runs. Clients can invest in their own mould or use Replast's mould with contract production.
2. Serial Production: Ongoing production fees based on order volumes and production forecasts. Operates on a long-term supply contract basis ensuring stable, recurring production volumes.
3. Mould Manufacturing: Design and manufacture of injection moulds tailored to customer requirements. Pricing calculated on a case-by-case basis depending on product complexity, dimensions, cavity count, gating system type, and precision requirements.
4. Design and Engineering Services: Industrial design, 3D modelling, prototyping, and engineering analysis to prepare products for production.

Pricing tiers

Go-to-market motion2 records

Distribution channels3 records

Marketing channels4 records

Core offering

Replast provides turnkey contract manufacturing of custom plastic products, covering industrial design and engineering, mould design and manufacturing, thermoplastics injection moulding, and extrusion/co-extrusion for serial production. Clients may either invest in their own mould or use Replast's mould for contract production, with long-term supply contracts and quality controlled through Statistical Process Control (SPC). The company produces components for the automotive, construction, consumer electronics, and plastic packaging industries, with annual capacity exceeding 837 tonnes injection moulding and 657 tonnes extrusion.

Product overview

Replast is a contract manufacturing company offering a comprehensive suite of plastic product manufacturing services. The core offerings include Custom Injection Molding, Mold Manufacturing, Industrial Design and Engineering, and Extrusion/Co-extrusion services, supported by 3D Printing for prototyping. Additional services include raw material sales and equipment sales (TPA machines, grinders). The company specializes in turnkey production from design through mass manufacturing, with dedicated industry solutions for Automotive, Construction, Consumer Electronics, and Plastic Packaging sectors.

Differentiator

Problem solved

Functional benefit

Products and services

• Custom Injection Molding High-pressure plastic injection molding service for manufacturing precision plastic parts with consistent geometry and controlled material properties for industrial serial production. Targeted at OEMs and industrial buyers across automotive, construction, consumer electronics, and packaging.
• Mold Manufacturing Design and manufacture of injection molds including single-cavity, multi-cavity, hot-runner, and cold-runner molds tailored to specific plastic products, production runs, and precision requirements. Available as a standalone mould-build service or bundled with serial production.
• Industrial Design and Engineering Product development service covering concept analysis, technical specifications, 3D modelling, material selection, and production preparation for plastic components. Helps clients transform a concept, drawing, or sample into a manufacturable product.
• Extrusion and Co-extrusion Manufacturing of linear polymer products with constant cross-section using twin-screw and single-screw extruders for pipes, sheets, films, and profiles. Annual capacity exceeds 657 tonnes for extrusion and co-extrusion.
• Automotive Components Manufacturing Mass-produced plastic components for the automotive industry including technical plastic components, fasteners, and functional engineering polymer parts for OEMs and Tier 1/Tier 2 suppliers.
• Construction Industry Components Manufacturing Plastic components for construction including electrical fittings (socket boxes, junction boxes, cable routing), facade fasteners, tile installation systems, and building service fasteners for building materials manufacturers, DIY brands, and distributors.
• Consumer Electronics Components Manufacturing Plastic parts for consumer electronics including device enclosures, internal components, fasteners, interface elements, and protective housings for OEMs and Tier 1/Tier 2 suppliers.
• Plastic Packaging Manufacturing Mass-produced plastic packaging including buckets, containers, bottle caps, and technical household containers for manufacturers, distributors, and large enterprises needing mass-produced plastic packaging.

Quantifiable outcome

• Cost reduction from 400 UAH to 80 UAH per unit (3D printing to injection moulding); payback period for mould within 0.5 months
• +6 more outcomes

Named customers4 records

Segments4 records

Ideal customer profiles4 records

Technology focussed No

API detail

Has API

No

API docs

API detail

Core technology

AI maturity

App detail

Feature5 records

Partnerships

Three partnerships are on record, tiered minor.

• Ukrainian Chamber of Commerce and Industry (UCCIU/CCI)minorStrategic or Co-development PartnerListed as a partner. The Chamber of Commerce typically provides trade support, networking, and certification services for Ukrainian manufacturers.
• Enterprise Europe Network (EEN)minorStrategic or Co-development PartnerListed as a partner. Enterprise Europe Network supports SMEs with internationalisation, partnering, and technology transfer across Europe.
• IMProve AcademyminorOthersListed as a partner. IMProve Academy likely provides training, professional development, or process improvement education services.

Scale indicators8 records

Recent moves5 records

Expansion highlights5 records

Direct peers

• EVCO Plastics: US-based custom injection moulding contract manufacturer serving industrial, medical, and consumer markets — comparable full-service mould-making and serial production offering to Replast.
• Tessy Plastics: US-based contract plastic injection moulder offering design, tooling, and serial production for industrial and consumer customers — directly analogous turnkey service model to Replast with a similar mid-market customer profile.
• Röchling Group: German-headquartered industrial plastics processor with injection moulding and extrusion capabilities serving automotive, construction, electronics, and packaging — directly comparable product/process mix to Replast, though at significantly larger scale.
• Mack Technologies: US contract manufacturer providing plastic injection moulding, tooling, and assembly for industrial/electronics customers — comparable full-cycle mould-to-production model and end-market exposure to Replast.
• Polytec Group: Austrian contract plastics manufacturer specialising in injection moulded and engineered plastic components for automotive and industrial customers — same customer verticals and turnkey service model as Replast, with comparable European footprint.
• Nolte NC-Kunststoff: German contract manufacturer of precision technical plastic parts via injection moulding and extrusion for industrial and automotive customers — comparable full-service mould-and-production offering to Replast.

Broad incumbents

• FORVIA (Faurecia): Major French-headquartered Tier-1 automotive supplier producing plastic interior and exterior components — competes in the same plastics manufacturing space as Replast but at global Tier-1 scale with full vehicle-programme management.
• Plastic Omnium: Large French Tier-1 supplier of plastic and composite automotive components with global manufacturing footprint — operates in the same injection-moulded plastics category as Replast, but at vastly greater scale and with a focused OEM supplier model.

Market position

Strengths4 records

Weaknesses4 records

Competitive moat5 records

Key risks6 records

Key highlights7 records

Customer concentration

• Facebookfacebook.com/Replast.LTD
• LinkedInlinkedin.com/company/replast-ltd

Compliance4 records

Revenue estimate

Valuation estimate

Number of profiles

Profiles6 records

Funding overview

Funding rounds

Investors

Funding detail is available on the Subscription and Enterprise plan.Contact sales →

M&A

Investments

M&A and investment is available on the Subscription and Enterprise plan.Contact sales →

Frequently asked questions about Replast