Bastian Solutions
Bastian Solutions is a U.S.-based material handling automation systems integrator serving automotive, aerospace, manufacturing, retail distribution, and cold storage customers with AS/RS, goods-to-person robotics, conveyor, robotic palletizing, and WES/WCS software, now operating within Toyota Automated Logistics.
- Company typePrivate
- Founded1961
- HeadquartersIndianapolis, United States
- Headcount501–1,000
- GTM typeB2B
- OfferingServices
What Bastian Solutions does
Bastian Solutions is a material handling automation systems integrator headquartered in Greenfield, Indiana, serving enterprise customers across automotive, aerospace, tire and wheel, manufacturing, retail distribution, e-commerce, food and beverage, and cold storage verticals. The company designs, integrates, and implements warehouse and factory automation solutions including Automated Storage and Retrieval Systems (AS/RS), goods-to-person robotic picking, conveyor systems, robotic palletizing using FANUC and ABB industrial robots, autonomous mobile robots, and proprietary Warehouse Execution System (WES) and Warehouse Control System (WCS) software. Customer deployments cited in available materials include multi-site robotic automation for CVS Pharmacy distribution centers, the PUMA flagship AutoStore facility in Indianapolis, the Amer Sports highly-automated DC in Ontario, McCormick robotic palletizing, Cargill turkey processing palletizing, Americold cold storage AS/RS upgrades, H Mart micro-fulfillment, and the first U.S. retail Pio system for Goody Goody Liquor Stores.
Bastian Solutions operates a project-based, custom-configured enterprise sales model in which solutions are scoped through consultation and delivered under multi-year contracts, with revenue derived from systems integration and implementation services and from pass-through automation hardware sales. The company is a wholly-owned subsidiary of Toyota Industries Corporation and, as of April 1, 2026, operates within Toyota Automated Logistics (TAL), the integrated warehouse automation division that also encompasses Vanderlande and viastore; Bastian retains its own brand identity specifically for North American automotive and aerospace markets. In March 2025, Bastian completed a merger with viastore North America to consolidate warehouse automation operations and expand cold storage and AS/RS capabilities.
Bastian Solutions firmographics
Firmographics- Name
- Bastian Solutions
- Legal name
- Bastian Solutions, LLC
- Website
- https://bastiansolutions.com
- Company type
- Private
- Founded year
- 1961
- Operating status
- Operating
- Headcount range
- 501–1,000 employees
- Short description
- Bastian Solutions is a U.S.-based material handling automation systems integrator serving automotive, aerospace, manufacturing, retail distribution, and cold storage customers with AS/RS, goods-to-person robotics, conveyor, robotic palletizing, and WES/WCS software, now operating within Toyota Automated Logistics.
- Ownership category
- akta.pro rank
Bastian Solutions industry classification
Industry- Product category
- Material Handling Automation Integration
- NAICS
- Computer Systems Design and Related Services (54151), Computer Systems Design Services (541512), Management Consulting Services (54161)
- SIC
- Services-Computer Programming Services (7371), Services-Management Services (8741)
- akta.pro primary industry
- Building Automation & Controls (BAS/BMS) Contracting (IMAFALAE)
Keywords
Where Bastian Solutions is headquartered
LocationHeadquarters
- HQ city
- Indianapolis
- HQ country
- United States
- HQ region
- North America
Offices2 records
Markets served
Bastian Solutions business model
Business model- GTM type
- B2B
- Offering type
- Services
- Cost components
- Personnel, Supply Chain, Operations, Technology or R&D, Marketing or Sales, Infrastructure
Revenue model
- Systems Integration and Implementation Services: Bastian Solutions generates revenue through designing, integrating, and implementing warehouse automation systems for enterprise clients. Projects include consulting, system design, equipment procurement, installation, and commissioning services.
- Automation Hardware Sales: Sale of robotic systems including palletizing robots, conveyor systems, AS/RS equipment, and AGVs as part of integrated automation solutions.
Pricing tiers
| Model | Billing | Price |
|---|---|---|
| Other | Multi-year contract | Custom enterprise automation solutions |
Go-to-market motion1 record
Distribution channels1 record
Marketing channels2 records
Bastian Solutions product offering
Product offeringCore offering
Bastian Solutions is a material handling automation systems integrator that designs, sells, and implements warehouse and manufacturing automation solutions. It provides consulting, system design, equipment integration, and proprietary warehouse execution/control software (WES/WCS) for enterprise clients in automotive, aerospace, tire and wheel, and broader manufacturing and distribution operations.
Product overview
Bastian Solutions operates as a material handling automation integrator offering a portfolio of industry-specific automation solutions and supporting services. The core product lineup includes specialized automation systems for Automotive Material Handling, Tire & Wheel Handling, Aerospace Material Handling, Kitting & Sequencing Automation, and Custom Automation. These are complemented by professional services spanning Consulting & Design, System Integration, and Technology Solutions. The software portfolio consists of Warehouse Execution System (WES) and Warehouse Control System (WCS) for modular, scalable warehouse orchestration. The company operates under the Bastian Automation brand for automotive, aerospace, and manufacturing sectors, while warehousing and intralogistics solutions are delivered through Toyota Automated Logistics. In April 2025, Bastian Solutions merged with viastore North America to expand its cold storage and AS/RS capabilities.
Differentiator
Problem solved
Functional benefit
Brands
- Bastian Automation: A division focused on custom automation solutions for Automotive, Aerospace, and Manufacturing industries, operating separately from the warehousing/intralogistics business.
Quantifiable outcome
- 99.9% pick accuracy at CVS Pharmacy distribution centers
- +10 more outcomes
Companies that use Bastian Solutions
Customer profileNamed customers10 records
Segments4 records
Ideal customer profiles3 records
Bastian Solutions technology and API
TechnologyTechnology focussed Yes
API detail
- Has API
- No
- API docs
- API detail
Core technology
AI maturity
App detail
Feature4 records
Bastian Solutions partnerships and signals
Strategic signalPartnerships
Eight partnerships are on record, tiered core and minor.
- CVS PharmacycoreCVS Pharmacy partnered with Bastian Solutions alongside AutoStore and Tompkins Robotics to deploy robotic automation across its US distribution centers, becoming the first retailer to implement a dual robotic automation system. At its Lumberton, New Jersey facility, the combined system achieved over 99.9% pick accuracy, 40% lower operational costs, and increased daily output from 150,000 to over 400,000 products.
- PacksizeminorPacksize partnership with Bastian Solutions for right-fit packaging automation in warehouse operations, with Packsize's planned acquisition of Sparck Technologies signaling intensifying competition among retailers in fulfillment automation.
- Toyota Automated Logistics (TAL)coreToyota Automated Logistics combines Bastian Solutions, Vanderlande's Warehousing business, and viastore under Toyota Industries Corporation as an integrated warehouse automation division. Bastian Solutions maintains its own brand for automotive and aerospace markets in North America.
- AutoStorecoreAutoStore is a key technology partner providing robotic cube storage automation used in CVS Pharmacy, PUMA, H Mart, and other Bastian Solutions customer deployments.
- Amer SportscoreAmer Sports partnered with Bastian Solutions and Exotec to streamline North American operations, implementing a highly automated distribution center in Belleville, Ontario featuring goods-to-person robotic picking, automated right-sized packaging, and conveyor systems integration.
- H MartminorH Mart partnered with AutoStore and Bastian Solutions to build a micro-fulfillment center in Carlstadt, New Jersey automating online grocery order processing using AutoStore's robotics and warehouse management system technologies.
- viastore North AmericacoreBastian Solutions merged with viastore North America to form combined entity operating under Toyota Automated Logistics, enhancing cold storage and AS/RS capabilities.
- Toyota Material HandlingcoreToyota Material Handling partnered with Bastian Solutions on 100th automated installation milestone, demonstrating long-standing collaborative relationship in material handling automation.
Scale indicators3 records
Recent moves8 records
Expansion highlights5 records
Bastian Solutions competitors and assessment
Company assessmentEmerging players
- AutoStore: AutoStore is both a technology partner and potential competitor to Bastian; its cube storage system underpins many of Bastian's marquee deployments (CVS, PUMA, H Mart), but AutoStore is expanding its own integrator network globally.
- Symbotic: Symbotic offers integrated AI-driven warehouse automation platforms (often via Walmart and other retailers) and competes with Bastian's integrator role by selling end-to-end solutions directly to enterprise customers.
- Exotec: Exotec is a partner whose Skypod goods-to-person system Bastian integrates (Amer Sports). Like AutoStore, Exotec is expanding direct relationships with retailers, creating partial channel overlap with traditional SIs like Bastian.
Direct peers
- Daifuku: Daifuku is a global material handling systems integrator with strong automotive and manufacturing exposure, directly competing with Bastian Automation's automotive/aerospace business on conveyor, AGV, and assembly line automation.
- Dematic: Dematic (KION Group) is the largest global warehouse automation integrator, competing head-to-head with Bastian on AS/RS, conveyor, and goods-to-person solutions for enterprise distribution centers. Both firms serve retail, grocery, and manufacturing customers with similar end-to-end integration services.
- Vanderlande: Vanderlande, now a sister company under Toyota Automated Logistics (TAL), is a direct warehouse automation integrator competitor with overlapping customer base in parcel, airport, and warehousing. Historically competed with Bastian in North America prior to the TICO consolidation.
- Material Handling Systems (MHS): MHS is a North American integrator specializing in parcel, e-commerce, and warehouse automation, competing with Bastian on conveyor, sortation, and AS/RS implementations for large enterprise DCs.
- Honeywell Intelligrated: Honeywell Intelligrated is a leading North American warehouse execution and material handling integrator, directly competing with Bastian on conveyor, sortation, robotic palletizing, and WCS/WES projects for enterprise retailers and 3PLs.
- Swisslog: Swisslog (KUKA Group) is a direct competitor offering warehouse automation, AS/RS, and AutoStore-integrated solutions globally. Strong overlap with Bastian in retail, grocery, and pharmaceutical distribution center automation projects.
Others
- Toyota Material Handling USA: Toyota Material Handling is a sister TICO entity and channel partner; the two firms jointly deliver forklift, AGV, and automation solutions. Relevant as a sibling rather than direct competitor, but shapes Bastian's GTM motion.
Market position
Strengths5 records
Weaknesses5 records
Competitive moat4 records
Key risks6 records
Key highlights7 records
Customer concentration
Bastian Solutions social profiles
Digital presenceBastian Solutions financial estimates
Financial estimateRevenue estimate
Valuation estimate
Bastian Solutions leadership team
Management profileNumber of profiles
Profiles6 records
Bastian Solutions funding detail
Funding detailFunding overview
Funding rounds
Investors
Funding detail is available on the Subscription and Enterprise plan.Contact sales →
Bastian Solutions M&A and investment
M&A and investmentM&A1 record
Investments
M&A and investment is available on the Subscription and Enterprise plan.Contact sales →
Frequently asked questions about Bastian Solutions
What does Bastian Solutions do?
Bastian Solutions is a material handling automation systems integrator that designs, sells, and implements warehouse and manufacturing automation solutions. It provides consulting, system design, equipment integration, and proprietary warehouse execution/control software (WES/WCS) for enterprise clients in automotive, aerospace, tire and wheel, and broader manufacturing and distribution operations.
Is Bastian Solutions a public or private company?
Bastian Solutions is a private company. It is classified as corporate owned and is currently operating.
When was Bastian Solutions founded?
Bastian Solutions was founded in 1961. It employs 501 to 1,000 people.
Where is Bastian Solutions based?
Bastian Solutions is headquartered in Indianapolis, United States, in the North America region.
How does Bastian Solutions make money?
Two revenue lines are on record. Systems Integration and Implementation Services are the primary driver. The others are automation Hardware Sales.
Who are Bastian Solutions's main competitors?
Emerging players on record are AutoStore, Symbotic and Exotec. Direct peers are Daifuku, Dematic, Vanderlande, Material Handling Systems (MHS), Honeywell Intelligrated and Swisslog. Toyota Material Handling USA is listed as an others.
Does Bastian Solutions have an API?
No public API is recorded for Bastian Solutions.
What industry is Bastian Solutions in?
Bastian Solutions's product category is Material Handling Automation Integration. Its primary akta.pro industry code is IMAFALAE, Building Automation & Controls (BAS/BMS) Contracting. Its NAICS code is 54151 and its SIC code is 7371.